TROUBLE DIAGNOSIS
BRC-33
[VDC/TCS/ABS]
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Revision: October 20052005 QX56
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen.
If “ABS” is not indicated, go to GI-39, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning
on the ignition switch, “ABS” might not be displayed in the system selection screen. In this case,
repeat the operation from step 2.
3. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS”, or
“SELECTION FROM MENU”. Refer to the following information.
4. When “START” is touched, the data monitor screen is displayed.
Display Item List
Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
GEAR×××Gear position judged by PNP
switch signal is displayed.
FR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by front
RH wheel sensor signal is dis-
played.
FR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear RH
wheel sensor signal is displayed.
RR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear LH
wheel sensor signal is displayed.
BATTERY VOLT
(V)×××Voltage supplied to ABS actuator
and electric unit (control unit) is dis-
played.
N POSI SIG – –×Shift position judged by PNP switch
signal.
P POSI SIG – –×Shift position judged by PNP switch
signal.
ACCEL POS SIG
(%)×–×Throttle valve open/close status
judged by CAN communication sig-
nal is displayed.
ENGINE SPEED
(rpm)×××Engine speed judged by CAN com-
munication signal is displayed.
STR ANGLE SIG
(deg)×–×Steering angle detected by steering
angle sensor is displayed.
YA W R AT E S E N
(d/s)×××Yaw rate detected by yaw rate sen-
sor is displayed.
DECEL G SEN
(d/s)×××Longitudinal acceleration detected
by decel G-sensor is displayed.
SIDE G-SENSOR
(m/s
2 )×– ×Transverse acceleration detected
by side G-sensor is displayed.
STOP LAMP SW
(ON/OFF)×××Stop lamp switch (ON/OFF) status
is displayed.
OFF SW
(ON/OFF) ×× ×VDC OFF switch (ON/OFF) status
is displayed.
ABS WARN LAMP
(ON/OFF)–××ABS warning lamp (ON/OFF) status
is displayed.
BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
ACTIVE TEST
CAUTION:
Do not perform active test while driving.
Make sure to completely bleed air from the brake system.
The ABS and brake (EBD) warning lamps turn on during the active test.
Operation Procedure
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-39, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The test item selection screen is displayed.
6. Touch necessary test item.
7. With the “MAIN SIGNALS” display selected, touch “START”.
8. The Active Test screen will be displayed, so conduct the following test.
Solenoid Valve Operation Chart
*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:
If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
LBR379
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TO R U PACTUA-
TOR KEEP
FR RH SOL
FR RH ABS SOLE-
NOID (ACT)FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
FR LH SOL
FR LH ABS SOLE-
NOID (ACT)FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
RR RH SOL
RR RH ABS SOLE-
NOID (ACT)RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH SOL
RR LH ABS SOLE-
NOID (ACT)RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
REAR SOLRR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-39
[VDC/TCS/ABS]
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6. CHECK WIRING HARNESS FOR OPEN CIRCUIT
1. Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the
malfunctioning wheel sensor harness connector E18, E117, C10, or C11.
OK or NG
OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-66, "Removal and Installa-
tion" .
NG >> Repair the circuit.
Engine System InspectionEFS004XS
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. ENGINE SYSTEM INSPECTION
1. Perform ECM self-diagnosis and repair as necessary. Refer to EC-130, "
SELF-DIAG RESULTS MODE" .
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Inspection End.
NG >> Repair or replace as necessary.
Wheel sensorABS actuator and
electric unit (control unit)Wheel sensor
Continuity
Connector - terminal Wire color Connector - terminal Wire color
Front LHE125 - 45 G/O E18 - 1 G/O
Ye s E125 - 46 BR/W E18 - 2 BR/W
Front RHE125 - 34 B/R E117 - 1 B/R
E125 - 33 BR E117 - 2 BR
Rear LHE125 - 37 P C11 - 2 P
E125 - 36 L C11 - 1 L
Rear RHE125 - 42 V C10 - 2 V
E125 - 43 G/Y C10 - 1 G/Y
Continuity should exist.
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
BRC-42
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: October 20052005 QX56
Yaw Rate/Side/Decel G Sensor System InspectionEFS004XV
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may
cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal
operation can be resumed after restarting the engine.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
CAUTION:
If vehicle is on turn table at entrance to parking garage, or on other moving surface, VDC OFF indica-
tor lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunc-
tion. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turn
table or other moving surface, and start engine. Results will return to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor
connector M108.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3. YAW RATE/SIDE/DECEL G SENSOR HARNESS INSPECTION
1. Turn off the ignition switch and disconnect yaw rate/side/decel G sensor connector M108 and ABS actua-
tor and electric unit (control unit) connector E125.
2. Check continuity between the ABS actuator and electric unit (control unit) connector E125 and the yaw
rate/side/decel G sensor connector M108.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace as necessary.
Self-diagnosis results
YAW R AT E S E N S O R
LONGITUDINAL G-SENSOR
LATERAL G-SENSOR
ABS actuator and electric unit
(control unit) harness connector
E125Yaw rate/side/decel G sensor
harness connector M108 Continuity
6 (Y/R) 3 (Y/R)
Ye s 24 (P) 5 (P)
25 (G/R) 1 (G/R)
29 (G/W) 2 (G/W)
TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-59
[VDC/TCS/ABS]
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Long Stopping DistanceEFS004YB
1. CHECK BASE BRAKING SYSTEM PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to BRC-
10, "CAN COMMUNICATION" .
OK or NG
OK >> Go to BRC-57, "ABS Works Frequently" .
NG >> Perform Basic Inspection. Refer to BRC-23, "
Basic Inspection" .
ABS Does Not WorkEFS004YC
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
1. CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
Warning lamp should activate for approximately 1 second after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-29, "SELF-DIAGNOSIS" .
NG >> Go to BRC-60, "
ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" .
Pedal Vibration or ABS Operation NoiseEFS004YD
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
1. CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-29, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-57, "
ABS Works Frequently" .
TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-61
[VDC/TCS/ABS]
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Vehicle Jerks During TCS/VDC ActivationEFS004YG
1. ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (con-
trol unit) self-diagnosis again.
NO >> GO TO 2.
2. ENGINE SPEED SIGNAL INSPECTION
Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher?
YES >> GO TO 4.
NO >> GO TO 3.
3. ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4. TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace as necessary.
6. CAN COMMUNICATION INSPECTION
Check the CAN communication system. Refer to BRC-55, "
CAN Communication System Inspection" .
OK or NG
OK >> Inspection End.
NG >> Refer to LAN-5, "
CAN COMMUNICATION" .
BRC-62
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionEFS004YH
After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steer-
ing and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to
adjust neutral position of steering angle sensor before running vehicle.
NOTE:
Adjustment of steering angle sensor neutral position requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector on vehicle, and turn ignition switch ON (do not
start engine).
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR
ADJUSTMENT” on CONSULT-II screen in this order.
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and
“STR ANGLE SIG” on CONSULT-II screen. Then check that
“STR ANGLE SIG” is within 0±3.5 deg. If value is more than specification, repeat steps 1 to 5.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch to OFF.
Calibration of Decel G SensorEFS004YI
After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sen-
sor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be
sure to calibrate the decel G sensor before running vehicle.
NOTE:
Calibration of decel G sensor requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
CAUTION:
The work should be done on a level area with an unloaded vehicle.
Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pres-
sure value.
2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition
switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
3. Touch "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this
order. Refer to BRC-28, "
CONSULT-II BASIC OPERATION PROCEDURE" .
BBIA0369E
WFIA0239E
CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
A
CO
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Liquid Gasket .................................. 2
REMOVAL OF LIQUID GASKET SEALING .......... 2
LIQUID GASKET APPLICATION PROCEDURE ..... 2
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
OVERHEATING CAUSE ANALYSIS .......................... 6
Troubleshooting Chart .............................................. 6
COOLING SYSTEM .................................................... 8
Cooling Circuit .......................................................... 8
System Drawing ....................................................... 9
ENGINE COOLANT .................................................. 10
Inspection ............................................................... 10
LEVEL CHECK ................................................... 10
CHECKING COOLING SYSTEM FOR LEAKS ... 10
CHECKING RESERVOIR CAP ........................... 10
CHECKING RADIATOR CAP .............................. 10
Changing Engine Coolant ...................................... 10
DRAINING ENGINE COOLANT ......................... 10
REFILLING ENGINE COOLANT .........................11
FLUSHING COOLING SYSTEM ..........................11
RADIATOR ................................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 14INSPECTION AFTER INSTALLATION ................ 14
Checking Radiator .................................................. 14
ENGINE COOLING FAN ........................................... 15
Removal and Installation (Crankshaft Driven Type) ... 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
INSPECTION AFTER INSTALLATION ................ 15
Removal and Installation (Motor Driven Type) ....... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
WATER PUMP .......................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
THERMOSTAT AND WATER PIPING ...................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 21
Standard and Limit .................................................. 21
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 21
THERMOSTAT .................................................... 21
RADIATOR .......................................................... 21