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Revision: October 20052005 QX56 DIAGNOSTIC PROCEDURE FOR AMBIENT
SENSOR ........................................................... 137
COMPONENT INSPECTION ............................ 139
In-vehicle Sensor Circuit ...................................... 140
COMPONENT DESCRIPTION ......................... 140
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... 141
COMPONENT INSPECTION ............................ 143
Optical Sensor Circuit .......................................... 143
COMPONENT DESCRIPTION ......................... 143
OPTICAL INPUT PROCESS ............................ 143
DIAGNOSTIC PROCEDURE FOR OPTICAL
SENSOR ........................................................... 144
Intake Sensor Circuit ............................................ 145
COMPONENT DESCRIPTION ......................... 145
DIAGNOSTIC PROCEDURE FOR INTAKE SEN-
SOR .................................................................. 145
COMPONENT INSPECTION ............................ 146
CONTROL UNIT ..................................................... 147
Removal and Installation ...................................... 147
FRONT AIR CONTROL .................................... 147
REAR AIR CONTROL ....................................... 147
AMBIENT SENSOR ................................................ 148
Removal and Installation ...................................... 148
REMOVAL ......................................................... 148
INSTALLATION ................................................. 148
IN-VEHICLE SENSOR ............................................ 149
Removal and Installation ...................................... 149
REMOVAL ......................................................... 149
INSTALLATION ................................................. 149
OPTICAL SENSOR ................................................ 150
Removal and Installation ...................................... 150
INTAKE SENSOR ................................................... 151
Removal and Installation ...................................... 151
REMOVAL ......................................................... 151
INSTALLATION ................................................. 151
BLOWER MOTOR .................................................. 152
Components ......................................................... 152
Removal and Installation ...................................... 152
FRONT BLOWER MOTOR ............................... 152
REAR BLOWER MOTOR ................................. 153
IN-CABIN MICROFILTER ....................................... 154
Removal and Installation ...................................... 154
FUNCTION ........................................................ 154
REPLACEMENT TIMING .................................. 154
REPLACEMENT PROCEDURE ....................... 154
HEATER & COOLING UNIT ASSEMBLY .............. 156
Components ......................................................... 156
Removal and Installation ...................................... 157
FRONT HEATER AND COOLING UNIT ASSEM-
BLY .................................................................... 157
REAR HEATER AND COOLING UNIT ASSEM-
BLY .................................................................... 158
Removal and Installation for Rear Heater Core
Pipes .................................................................... 158
REMOVAL ......................................................... 158
INSTALLATION ................................................. 159
HEATER CORE ...................................................... 160Components .........................................................160
Removal and Installation ......................................161
FRONT HEATER CORE ...................................161
REAR HEATER CORE ......................................162
DEFROSTER DOOR MOTOR ................................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................163
INTAKE DOOR MOTOR .........................................164
Removal and Installation ......................................164
REMOVAL .........................................................164
INSTALLATION .................................................164
MODE DOOR MOTOR ............................................165
Removal and Installation ......................................165
REMOVAL .........................................................165
INSTALLATION .................................................165
AIR MIX DOOR MOTOR .........................................166
Components .........................................................166
Removal and Installation ......................................166
FRONT AIR MIX DOOR MOTOR (DRIVER) .....166
FRONT AIR MIX DOOR MOTOR (PASSENGER) .167
REAR AIR MIX DOOR MOTOR ........................167
VARIABLE BLOWER CONTROL ...........................168
Removal and Installation ......................................168
REMOVAL .........................................................168
INSTALLATION .................................................168
REAR BLOWER MOTOR RESISTOR ....................169
Removal and Installation ......................................169
REMOVAL .........................................................169
INSTALLATION .................................................169
DUCTS AND GRILLES ...........................................170
Components .........................................................170
Removal and Installation ......................................173
CENTER CONSOLE HEAT DUCT AND REAR
FINISHER ASSEMBLY GRILLE ........................173
DEFROSTER NOZZLE .....................................173
RH AND LH SIDE DEMISTER DUCT ...............173
RH AND LH VENTILATOR DUCT .....................173
CENTER VENTILATOR DUCT .........................173
FLOOR DUCT ...................................................173
REAR OVERHEAD DUCTS ..............................173
REAR FLOOR DUCT ........................................174
GRILLES ...........................................................174
REFRIGERANT LINES ...........................................175
HFC-134a (R-134a) Service Procedure ...............175
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................175
Components .........................................................177
Removal and Installation for Compressor ............179
REMOVAL .........................................................179
INSTALLATION .................................................180
Removal and Installation for Compressor Clutch . 180
REMOVAL .........................................................180
INSPECTION ....................................................181
INSTALLATION .................................................181
BREAK-IN OPERATION ....................................183
Removal and Installation for Low-pressure Flexible
Hose .....................................................................183
REMOVAL .........................................................183
MODE DOOR MOTOR
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Revision: October 20052005 QX56
MODE DOOR MOTORPFP:27731
Removal and InstallationEJS003YK
Mode Door Motor - Front Heater and Cooling Unit Assembly
REMOVAL
1. Remove the center console lower cover LH. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY"
2. Disconnect the mode door motor electrical connector.
3. Remove the two screws and remove the mode door motor.
INSTALLATION
Installation is in the reverse order of removal.
LJIA0139E
1. Front heater and cooling unit assembly 2. Intake door motor 3. Air mix door motor (passenger)
4. Variable blower control 5. Air mix door motor (driver) 6. Mode door motor
7. Defroster door motor
ATC-166
AIR MIX DOOR MOTOR
Revision: October 20052005 QX56
AIR MIX DOOR MOTOR PFP:27732
ComponentsEJS003YL
Air Mix Door Motors - Front Heater and Cooling Unit Assembly
Removal and InstallationEJS003YM
FRONT AIR MIX DOOR MOTOR (DRIVER)
Removal
1. Remove the center console lower cover LH. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect the air mix door motor electrical connector.
3. Remove the three screws and remove the air mix door motor.
Installation
Installation is in the reverse order of removal.
LJIA0139E
1. Front heater and cooling unit assembly 2. Intake door motor 3. Air mix door motor (passenger)
4. Variable blower control 5. Air mix door motor (driver) 6. Mode door motor
7. Defroster door motor
DUCTS AND GRILLES
ATC-173
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Removal and InstallationEJS003YQ
CENTER CONSOLE HEAT DUCT AND REAR FINISHER ASSEMBLY GRILLE
Removal
The center console must be removed and disassembled to remove the heat duct and rear finisher assembly
grille. Refer to IP-15, "
Center Console" .
Installation
Installation is in the reverse order of removal.
DEFROSTER NOZZLE
Removal
1. Remove the instrument panel trim. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove the defroster nozzle.
Installation
Installation is in the reverse order of removal.
RH AND LH SIDE DEMISTER DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove the RH or LH side demister duct.
Installation
Installation is in the reverse order of removal.
RH AND LH VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove the RH or LH ventilator duct.
Installation
Installation is in the reverse order of removal.
CENTER VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove the defroster nozzle.
3. Remove the RH and LH side demister ducts.
4. Remove the RH and LH ventilator ducts.
5. Remove the center ventilator duct.
Installation
Installation is in the reverse order of removal.
FLOOR DUCT
Removal
1. Remove the floor carpet. Refer to EI-37, "FLOOR TRIM" .
2. Remove the two clips and remove the floor duct.
Installation
Installation is in the reverse order of removal.
REAR OVERHEAD DUCTS
Removal
1. Remove the rear RH interior trim panel. Refer to EI-35, "BODY SIDE TRIM" .
2. Remove the headliner. Refer to EI-38, "
HEADLINING" .
7. LH ventilator grille 8. RH ventilator grille 9. RH side ventilator and demister grille
10. Storage tray bottom cover (RH)
AV-60
DVD ENTERTAINMENT SYSTEM
Revision: October 20052005 QX56
Removal and Installation of DVD PlayerEKS00BJB
1. Remove center console compartment. Refer to IP-15, "Center Console" .
2. Remove the screws and DVD player.
3. Installation is in reverse order of removal.
Removal and Installation of Video MonitorEKS00BJC
1. Remove rear roof console assembly. Refer to EI-38, "HEADLINING" .
2. Disconnect the video monitor connector.
3. Remove the video housing screws.
4. Remove the video monitor and housing.
5. Remove the video monitor hinge screws and remove the video
monitor.
6. Installation is in reverse order of removal.
WKIA1503E
WKIA1502E
WKIA1219E
NAVIGATION SYSTEM
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Revision: October 20052005 QX56
Removal and Installation of NAVI Control UnitEKS00BL5
CAUTION:
To avoid damage, eject map DVD-ROM before removing the NAVI control unit.
1. Slide front seat RH fully forward.
2. Remove NAVI control unit kick shield.
3. Disconnect connectors.
4. Remove screws and remove NAVI control unit.
5. Remove screws and brackets from NAVI control unit.
6. Installation is in the reverse order of removal.
Removal and Installation of GPS AntennaEKS00BL6
1. Remove defroster grille.
2. Remove screws.
3. Remove center console. Refer to IP-15, "
Center Console" .
4. Disconnect GPS antenna connector and remove GPS antenna
and feeder assembly out the top.
5. Installation is in the reverse order of removal.
Removal and Installation of Steering Wheel SwitchEKS00BL7
Refer to AV-47, "Removal and Installation of Steering Wheel Audio Control Switches" .
WKIA1594E
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WKIA1508E
WKIA1509E
BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
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Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for work ................................................ 4
PREPARATION ........................................................... 5
Special service tool .................................................. 5
Commercial Service Tool ......................................... 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
OVERHEAD CONSOLE (FRONT AND REAR) ..... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
CLEARANCE AND SURFACE HEIGHT
ADJUSTMENT .................................................... 13
HOOD LOCK ADJUSTMENT ............................. 13
Removal and Installation of Hood Assembly .......... 13
Removal and Installation of Hood Lock Control ..... 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
Hood Lock Control Inspection ................................ 15
POWER DOOR LOCK SYSTEM .............................. 16
Component Parts and Harness Connector Location ... 16
System Description ................................................ 17OUTLINE ............................................................. 18
Schematic ............................................................... 19
Wiring Diagram — D/LOCK — ............................... 20
Terminals and Reference Value for BCM ............... 25
Work Flow ............................................................... 25
CONSULT–II Function (BCM) ................................ 26
CONSULT–II INSPECTION PROCEDURE ......... 26
DATA MONITOR ................................................. 27
ACTIVE TEST ..................................................... 28
Trouble Diagnoses Symptom Chart ....................... 29
BCM Power Supply and Ground Circuit Check ...... 29
Door Switch Check ................................................. 31
Key Switch (Insert) Check ...................................... 33
Door Lock/Unlock Switch Check ............................ 34
Glass Hatch Switch Circuit Inspection .................... 36
Front Door Lock Assembly LH (Actuator) Check .... 38
Front Door Lock Actuator RH Check ...................... 39
Rear Door Lock Actuator RH/LH Check ................. 40
Glass Hatch Lock Actuator Check .......................... 41
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 42
REMOTE KEYLESS ENTRY SYSTEM ..................... 44
Component Parts and Harness Connector Location ... 44
System Description ................................................. 45
INPUTS ............................................................... 45
OPERATING PROCEDURE ................................ 46
CAN Communication System Description .............. 48
Schematic ............................................................... 49
Wiring Diagram — KEYLES — ............................... 50
............................................................................ 50
............................................................................ 51
............................................................................ 52
Terminals and Reference Value for BCM ............... 53
Terminals and Reference Value for IPDM E/R ....... 54
CONSULT-II Function (BCM) ................................. 55
CONSULT-II Inspection Procedure ......................... 55
“MULTI REMOTE ENT” ....................................... 55
CONSULT-II Application Items ............................... 56
“MULTI REMOTE ENT” ....................................... 56
Trouble Diagnosis Procedure ................................. 59
BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: October 20052005 QX56
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following
materials not found in the kit can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used instead of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008P8
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.