REFRIGERANT LINES ATC-157
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Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.
When recharging refrigerant, check for leaks.
Removal and Installation of Expansion ValveAJS001BK
REMOVAL
1. Remove evaporator. Refer to ATC-156, "Removal and Installation of Evaporator" .
2. Remove mounting bolts, and then remove expansion valve. CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing
it.
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2
(high-pressure pipe 3).
When recharging refrigerant, check for leaks. Low-pressure pipe 1 bracket mounting bolt
Tightening torque : 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA1864E
ATC-158
REFRIGERANT LINES
Revision: 2005 July 2005 FX
Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector (SST: J-42220).
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J43872) to prevent future mis- diagnosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J 41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service fitting. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
AV-2Revision: 2005 July 2005 FX
Window Antenna Repair ......................................
... 54
CHECK ELEMENT ........................................... ... 54
Removal and Installation of Roof Antenna .......... ... 56
REMOVAL ........................................................ ... 56
INSTALLATION ................................................. ... 56
INTEGRATED DISPLAY SYSTEM ......................... ... 57
System Description .............................................. ... 57
A/C AND AV SWITCH SYSTEM ....................... ... 57
PRECAUTION OF LCD MONITOR .................. ... 57
POWER SUPPLY AND GROUND .................... ... 57
DRIVE COMPUTER ......................................... ... 58
E/M SWITCH .................................................... ... 59
SETTING SCREEN .......................................... ... 60
WARNING INDICATIONS ................................ ... 61
AV COMMUNICATION LINE ............................ ... 61
CAN Communication System Description ........... ... 61
CAN Communication Unit .................................... ... 61
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — INF/D — ................................ ... 63
Schematic ............................................................ ... 68
Wiring Diagram — COMM — .............................. ... 69
Terminals and Reference Value for Display Unit . ... 72
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 73
On Board Self-Diagnosis Function ...................... ... 74
DESCRIPTION ................................................. ... 74
DIAGNOSIS ITEM ............................................ ... 74
Self-Diagnosis Mode ........................................... ... 74
OPERATION PROCEDURES .......................... ... 74
NETWORK CHECK .......................................... ... 75
PARTS CHECK ................................................ ... 75
HVAC DETAIL SCREEN ................................... ... 76
VERSION CHECK ............................................ ... 76
CAN DIAG MNTR (CAN DIAG MONITOR) ...... ... 76
A/C and AV Switch Self-Diagnosis Function ........ ... 77
STARTING THE SELF-DIAGNOSIS MODE ..... ... 77
EXITING THE SELF-DIAGNOSIS MODE ........ ... 77
DIAGNOSIS FUNCTION .................................. ... 77
Trouble Diagnosis Chart by Symptom ................. ... 78
Power Supply and Ground Circuit Check for Display
Unit ...................................................................... ... 79
Power Supply and Ground Circuit Check for A/C and
AV Switch ............................................................. ... 80
Vehicle Speed Signal Inspection ......................... ... 80
Illumination Signal Inspection .............................. ... 81
Ignition Signal Inspection ..................................... ... 82
Audio Communication Line Inspection ................ ... 82
AV Communication Line Inspection ..................... ... 84
CAN Communication Line Inspection .................. ... 85
Audio Steering Wheel Switch Inspection ............. ... 86
Removal and Installation of Display ..................... ... 86
REMOVAL ........................................................ ... 86
INSTALLATION ................................................. ... 86
Removal and Installation of A/C and AV Switch .. ... 86
NAVIGATION SYSTEM .......................................... ... 87
System Description .............................................. ... 87
TRAVEL DISTANCE ......................................... ... 87
TRAVEL DIRECTION ....................................... ... 87 MAP-MATCHING ..............................................
... 87
GPS (GLOBAL POSITIONING SYSTEM) ........ ... 88
COMPONENT DESCRIPTION ......................... ... 89
BIRDVIEW™ ..................................................... ... 89
MAP DISPLAY .................................................. ... 90
FUNCTION OF CENTER SWITCH .................. ... 91
“VIEW” MODE ................................................... ... 97
“HEADING” MODE ........................................... ... 98
“NEARBY DISPLAY ICONS” MODE ................. ... 98
“SAVE CURRENT LOCATION” MODE ............. ... 98
“ADJUST CURRENT LOCATION” MODE ........ ... 98
“AUTO RE-ROUTE” MODE .............................. ... 99
“AVOID AREA SETTING” MODE ..................... ... 99
“CLEAR MEMORY” MODE ............................... ... 99
“EDIT ADDRESS BOOK” MODE ...................... .100
“GPS INFORMATION” MODE .......................... .100
“QUICK STOP CUSTOMER SETTING” MODE .100
“SET AVERAGE SPEED” MODE ..................... .100
“TRACKING” MODE ......................................... .101
GUIDANCE VOLUME ....................................... .101
DISPLAY WITH PUSHED “TRIP” BUTTON ...... .101
TRIP 1 OR TRIP 2 ............................................ .102
FUEL ECONOMY ............................................. .102
MAINTENANCE ................................................ .102
ENGINE OIL OR TIRE ROTATION ................... .102
TIRE PRESSURE ............................................. .103
WARNING INDICATIONS ................................. .103
CAN Communication System Description ........... .104
CAN Communication Unit .................................... .104
Component Parts Location and Harness Connector
Location ............................................................... .104
Schematic—NAVI— ............................................. .105
Wiring Diagram —NAVI— .................................... .106
Schematic — COMM — ....................................... .113
Wiring Diagram — COMM — ............................... .114
Terminals and Reference Value for NAVI Control
Unit ....................................................................... .119
Terminals and Reference Value for Display Control
Unit ....................................................................... .121
Terminals and Reference Value for Display ......... .125
Terminals and Reference Value for A/C and AV
Switch .................................................................. .127
On Board Self-Diagnosis Function ....................... .128
DESCRIPTION ................................................. .128
DIAGNOSIS ITEM ............................................ .128
Self-Diagnosis Mode (DCU) ................................. .129
OPERATION PROCEDURE ............................. .129
SELF–DIAGNOSIS RESULT ............................ .130
Self-Diagnosis Mode (NAVI) ................................ .131
OPERATION PROCEDURE ............................. .131
SELF–DIAGNOSIS RESULT ............................ .132
Confirmation/Adjustment Mode ............................ .133
OPERATION PROCEDURE ............................. .133
DISPLAY DIAGNOSIS ...................................... .134
VEHICLE SIGNALS .......................................... .134
AUTO CLIMATE CONTROL ............................. .135
NAVIGATION .................................................... .135
DISPLAY DIAGNOSIS ...................................... .135
VEHICLE SIGNALS .......................................... .136
INTEGRATED DISPLAY SYSTEM AV-59
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MAINT Switch (Maintenance Switch)
When “MAINT” switch is pressed, display vehicle information screen. As vehicle information, it indicates
engine oil, tire rotation, tire pressure.
Pressing “MAINT” switch once cycles display from engine oil →tire rotation →tire pressure →display
OFF →engine oil.
Engine Oil and Tire Rotation
Operating the joystick left/right, replace distance can be set.
When journey distance is the same as replace distance, alert is
displayed. (SERVICE ALERT setting is ON.)
Selected replace distance is 0 - 7,500 miles (0 - 12,000 km) in
increments of 500 mile (800 km).
Press and hold “TRIP RESET or MAINT” switch for 1.5 seconds
or longer, reset present journey distance.
During driving, cannot change settings.
Tire Pressure
Tire pressure signal is received from BCM through CAN commu-
nication line.
Tire pressure is displayed.
When FLAT TIRE signal is received from BCM, “FLAT TIRE” is
displayed.
E/M SWITCH
When “E/M” (English/Metric) switch is pressed, change the unit as followings.
SKIA5918E
SKIA5919E
Unit US Mile,
°F, M P G
Metric km, °C, l/100km
NAVIGATION SYSTEM AV-101
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“TRACKING” MODE
To delete the tracking marks on the map, select “Off”.
To leave the tracking marks on the map, select “On”.
NOTE:
When a trail display is turned OFF, trail data is erased from the mem-
ory.
GUIDANCE VOLUME
Description
Following guidance volume setting can be changed.
Activation/Deactivation Setting
The voice prompt can be turned on/off by pressing the “Guidance Volume” button.
Voice Volume Setting
Volume of the voice can be controlled by bending the joystick to left/right.
DISPLAY WITH PUSHED “TRIP” BUTTON
When the “TRIP” button is pushed, the following models will display on the screen.
Warning message (if there are any) →TRIP1 →TRIP2 →FUEL ECONOMY →MAINTENANCE →OFF.
SKIA0559E
SKIA4497E
Display items Display/Setting contents Reference
page
Trip 1 o r Trip2 Elapsed Time Displays driving time with a range of 0000:00:00 to 9999:59:59.
AV-102,
"TRIP 1 OR
TRIP 2"
Driving Distance
[(km) or (miles)] Displays driving distance with a range of 00000.0 to 99999.9.
Average speed
[(km/h) or (MPH)] Displays average speed with a range of 000.0 to 999.9.
Fuel Economy Average Fuel Economy
[(MPG) or (l/100km)] Displays fuel economy with ignition switch ON, average fuel econ-
omy each 30 minutes. AV-102,
"FUEL
ECONOMY"
Distance to Empty [(km) or
(miles)], [(MPG) or (l/100km)] Displays possible driving distance with remaining fuel.
Fuel Economy (MPG) Displays fuel economy each approx. 100 ms.
Maintenance Engine oil Maintenance intervals of engine oil and setting of oil change cycle.
AV-102,
"MAINTE-
NANCE"
Tire rotation Maintenance intervals of tire and setting of tire replacement cycle.
Tire pressure Tire pressure displayed as tire pressure information.
AV-102
NAVIGATION SYSTEM
Revision: 2005 July 2005 FX
TRIP 1 OR TRIP 2
Elapsed Time, Driving Distance and Average Speed are dis-
played as Trip 1 information or Trip 2 information.
The way to reset is by pushing the “Reset” switch or by keeping
pushing “TRIP” button more than 1.5 seconds.
FUEL ECONOMY
Average Fuel Economy, Distance to Empty, Fuel Economy are
displayed as Fuel Economy information.
The way to reset is by pushing the “Reset” switch or by keeping
pushing “TRIP” button more than 1.5 seconds.
MAINTENANCE
Engine Oil, Tire Rotation and Tire Pressure are displayed as
Maintenance information.
ENGINE OIL OR TIRE ROTATION
Possible to set up interval of engine oil and tire rotation by mov-
ing joystick right and left.
SKIA5990E
SKIA5991E
SKIA5992E
SKIA5993E
BCS-14
BCM (BODY CONTROL MODULE)
Revision: 2005 July 2005 FX
4. Select the desired part to be diagnosed on the “SELECT TEST
ITEM” screen.
ITEMS OF EACH PART
NOTE:
CONSULT-II displays systems equipped in the vehicle.
× :Applicable
NOTE:
*1: This item is displayed, but should not be used.
*2: This item is displayed, but does not function.
PKIA5226E
System and item CONSULT-II display Diagnostic test mode (Inspection by part)
WORK
SUPPORT SELF
−
DIAG
RESULTS DATA
MONI-
TOR CAN
DIAG SUP-
PORT
MNTR ACTIVE
TEST ECU
PA R T
NUM- BER CON-
FIGU-
RATION
BCM BCM ×× × ×
×
*1
Power door lock system DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ××
Warning chime BUZZER ××
Room lamp timer INT LAMP ×××
Headlamp HEAD LAMP ×××
Wiper WIPER ×××
Turn signal lamp
Hazard lamp FLASHER
××
Blower fan switch signal
A/C switch signal AIR CONDITONER
×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
IVIS IMMU ××
Room lamp battery saver BATTERY SAVER ×× ×
Trunk lid TRUNK
*2××
Vehicle security system THEFT ALM ×××
Retained power control RETAINED PWR ×××
Oil pressure switch SIGNAL BUFFER ××
Low tire pressure warning
system AIR PRESSURE
MONITOR ×××
Panic system PANIC ALARM ×
BR-14
BRAKE MASTER CYLINDER
Revision: 2005 July 2005 FX
Disassembly and AssemblyAFS001N5
DISASSEMBLY
CAUTION:
Master cylinder can not be disassembled.
Remove reservoir tank only when absolutely necessary.
1. Remove clip.
2. Remove reservoir tank and grommet from master cylinder assembly.
ASSEMBLY
CAUTION:
Never use mineral oil such as kerosene, gasoline during the cleaning and assembly process.
Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid grommet and attach to master cylinder assembly. CAUTION:
Do not reuse grommet.
2. Install reservoir tank onto master cylinder assembly.
3. Install clip.
1. Reservoir cap 2. Strainer 3. Float
4. Reservoir tank 5. Grommet 6. Master cylinder sub-assembly
7. Clip 8. Pressure sensor 9. Pressure sensor (Only ICC models)
SFIA1132E
SFIA1132E