RADIATOR CO-43
[VK45DE]
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11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-37, "
LEAK CHECK" .
Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapABS008FY
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(SST) and the radiator cap tester (Commercial service tool),
apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
UNIFIED METER AND A/C AMP. .................... ..... 5
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ................................................... ..... 6
POWER SUPPLY AND GROUND CIRCUIT ... ..... 6
SPEEDOMETER .............................................. ..... 7
TACHOMETER ................................................ ..... 7
WATER TEMPERATURE GAUGE ................... ..... 7
FUEL GAUGE .................................................. ..... 7
Component Parts and Harness Connector Location ..... 7
Arrangement of Combination Meter .................... ..... 8
Circuit Diagram ................................................... ..... 9
Wiring Diagram — METER — ............................. ... 10
Terminals and Reference Value for Combination
Meter ................................................................... ... 12
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 13
Self-Diagnosis Mode of Combination Meter ........ ... 14
SELF-DIAGNOSIS FUNCTION ....................... ... 14
OPERATION PROCEDURE ............................ ... 14
CONSULT-II Function (METER A/C AMP) .......... ... 14
Trouble Diagnosis ............................................... ... 15
HOW TO PERFORM TROUBLE DIAGNOSIS ... 15
PRELIMINARY CHECK ................................... ... 15
Symptom Chart 1 ................................................ ... 17
Symptom Chart 2 ................................................ ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Vehicle Speed Signal Inspection ......................... ... 20
Engine Speed Signal Inspection ......................... ... 21
Engine Coolant Temperature Signal Inspection .. ... 21
Fuel Level Sensor Signal Inspection ................... ... 22
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................ ... 24
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies ....................................................
... 24
Fuel Gauge Does Not Move to FULL Position .... ... 24
Electrical Components Inspection ....................... ... 25
CHECK FUEL LEVEL SENSOR UNIT ............. ... 25
Removal and Installation of Combination Meter .. ... 25
Disassembly and Assembly of Combination Meter ... 26
DISASSEMBLY ................................................ ... 26
ASSEMBLY ...................................................... ... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch ....................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
UNIFIED METER AND A/C AMP ........................... ... 28
System Description .............................................. ... 28
INPUT/OUTPUT SIGNALS .............................. ... 28
FAIL-SAFE ....................................................... ... 29
CAN Communication System Description ........... ... 29
CAN Communication Unit .................................... ... 29
Schematic ............................................................ ... 30
CONSULT-II Function (METER A/C AMP) .......... ... 31
CONSULT-II BASIC OPERATION .................... ... 31
SELF-DIAGNOSTIC RESULTS ........................ ... 32
DATA MONITOR .............................................. ... 32
DTC [U1000] CAN Communication Circuit .......... ... 34
DTC [B2202] Meter Communication Circuit ........ ... 34
DTC [B2205] Vehicle Speed Circuit ..................... ... 37
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... ... 37
REMOVAL ........................................................ ... 37
INSTALLATION ................................................ ... 37
COMPASS .............................................................. ... 38
System Description .............................................. ... 38
DIRECTION DISPLAY ...................................... ... 38
Wiring Diagram – COMPAS – ............................. ... 40
Removal and Installation of Compass ................. ... 41
WARNING LAMPS ................................................. ... 42
Schematic ............................................................ ... 42
Wiring Diagram — WARN — ............................... ... 43
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 51
DI-2Revision: 2005 July 2005 FX
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 52
Component Inspection ......................................... ... 53
OIL PRESSURE SWITCH ................................ ... 53
A/T INDICATOR ..................................................... ... 54
Wiring Diagram — AT/IND — .............................. ... 54
A/T Indicator Is Malfunction ................................. ... 56
WARNING CHIME .................................................. ... 58
System Description .............................................. ... 58
FUNCTION ....................................................... ... 58
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ......................................... ... 58
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ................................................... ... 59
LIGHT WARNING CHIME ................................ ... 59
SEAT BELT WARNING CHIME ........................ ... 59
CAN Communication System Description ........... ... 60
CAN Communication Unit .................................... ... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — CHIME — .............................. ... 63
Terminals and Reference Value for BCM ............. ... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 67
Terminals and Reference Value for Combination
Meter ................................................................... ... 67
Trouble Diagnosis ................................................ ... 68
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 68
PRELIMINARY CHECK .................................... ... 68
CONSULT-II Function (BCM) ............................... ... 69
DIAGNOSTIC ITEMS DESCRIPTION .............. ... 69
CONSULT-II BASIC OPERATION PROCEDURE
... 69
DATA MONITOR ............................................... ... 70
ACTIVE TEST .................................................. ... 70
SELF-DIAGNOSTIC RESULTS ........................ ... 71
All Warnings Are Not Operated ........................... ... 71
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-
ate) ...................................................................... ... 72
Key Warning Chime Does Not Operate (Without
Intelligent Key) ..................................................... ... 73
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ......... ... 75
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Intelligent Key Is Carried With The
Driver) .................................................................. ... 77
Light Warning Chime Does Not Operate ............. ... 79
Seat Belt Warning Chime Does Not Operate ...... ... 80
LANE DEPARTURE WARNING SYSTEM ............. ... 82
Precautions for Lane Departure Warning (LDW)
system ................................................................. ... 82
System Description .............................................. ... 82
LDW SYSTEM OPERATION ............................ ... 82
POWER SUPPLY AND GROUND CIRCUIT .... ... 84
CAN Communication ........................................... ... 84
SYSTEM DESCRIPTION ................................. ... 84
CAN COMMUNICATION UNIT ......................... ... 85
Action Test ........................................................... ... 85 LDW SYSTEM RUNNING TEST ......................
... 85
Camera Aiming Adjustment ................................. ... 86
OUTLINE .......................................................... ... 86
PREPARATION ................................................. ... 86
TARGET SETTING ........................................... ... 86
VEHICLE HEIGHT CHECK .............................. ... 89
AIMING ADJUSTMENT .................................... ... 89
Component Parts and Harness Connector Location ... 93
Schematic ............................................................ ... 94
Wiring Diagram — LDW — .................................. ... 95
Terminals and Reference Value for LDW Camera
Unit ....................................................................... ... 98
CONSULT-II Function (LDW) ............................... ... 98
DESCRIPTION ................................................. ... 98
CONSULT-II BASIC OPERATION .................... ... 98
WORK SUPPORT ............................................ ... 99
SELF-DIAG RESULTS ...................................... ... 99
DATA MONITOR ............................................... .100
ACTIVE TEST ................................................... .101
Trouble Diagnosis ................................................ .102
HOW TO PERFORM TROUBLE DIAGNOSIS . .102
SYMPTOM CHART ........................................... .102
Preliminary Inspection .......................................... .103
Power Supply and Ground Circuit Inspection ...... .104
DTC [C1B00] CAMERA UNIT MALF ................... .104
DTC [C1B01] CAM AIMING INCMP .................... .104
DTC [C1B02] VHCL SPD DATA MALF ................ .105
DTC [C1B03] ABNRML TEMP DETECT ............. .105
DTC [U1000] CAN COMM CIRCUIT ................... .105
DTC [U1010] CONTROL UNIT (CAN) ................. .105
LDW Chime Circuit Inspection ............................. .106
LDW Switch Circuit Inspection ............................. .107
LDW Indicator Lamp Circuit Inspection ................ .109
Turn Signal Input Inspection ................................ .110
Removal and Installation for LDW Camera Unit .. . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Chime ............ . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Switch ............ . 111
CLOCK ................................................................... .112
Wiring Diagram — CLOCK — .............................. .112
Removal and Installation of Clock ........................ .113
REMOVAL ......................................................... .113
INSTALLATION ................................................. .113
REAR VIEW MONITOR .......................................... .114
System Description .............................................. .114
POWER SUPPLY AND GROUND .................... .114
AV COMMUNICATION LINE ............................ .114
REAR VIEW CAMERA OPERATION ............... .114
Component Parts and Harness Connector Location .115
Schematic ............................................................ .116
Wiring Diagram — R/VIEW — ............................. .117
Terminals and Reference Value for Rear View Cam-
era Control Unit .................................................... .120
CONSULT-II Function (REARVIEW CAMERA) ... .121
CONSULT-II BASIC OPERATION .................... .121
WORK SUPPORT ............................................ .122
COMBINATION METERS DI-15
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Trouble DiagnosisAKS005MQ
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to DI-15, "
PRELIMINARY CHECK" .
3. According to the symptom chart, repair or replace the cause of the symptom. Refer to DI-17, "
Symptom
Chart 1" .
4. Does the meter operate normally? If so, GO TO 5. If not, GO TO 2.
5. INSPECTION END
PRELIMINARY CHECK
1. CHECK SELF-DIAGNOSTIC RESULTS OF UNIFIED METER AND A/C AMP.
Select “METER A/C AMP” on CONSULT-II, and perform self-diagnosis of unified meter and A/C amp. Refer to
DI-31, "
CONSULT-II Function (METER A/C AMP)" .
Self-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>> Go to DI-17, "
Symptom Chart 2" .
2. CHECK WARNING LAMP ILLUMINATION
Turn ignition switch ON. (Engine stopped)
Do warning lamps (such as malfunction indicator lamp and oil pressure warning lamp) illuminate?
YES >> GO TO 3.
NO >> Check power supply circuit of combination meter when ignition switch is ON. Refer to DI-18,
"Power Supply and Ground Circuit Inspection" .
3. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-14, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 5.
NO >> GO TO 4.
4. CHECK POWER SUPPLY AND GROUND CIRCUIT OF COMBINATION METER
Check power supply and ground circuit of combination meter. Refer to DI-18, "
Power Supply and Ground Cir-
cuit Inspection" .
OK or NG
OK >> Replace combination meter.
NG >> Repair as need.
DI-28
UNIFIED METER AND A/C AMP
Revision: 2005 July 2005 FX
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionAKS005N8
For the unified meter and A/C amp., the signal required for controlling the combination meter are inte-
grated in the A/C auto amp.
Unified meter and A/C amp. controls each operation for A/C auto amp. For information regarding A/C con-
trol, refer to AT C - 3 0 , "
AIR CONDITIONER CONTROL" in ATC section.
Unified meter and A/C amp. inputs necessary information for combination meter from each unit by CAN
communication and so on.
And unified meter and A/C amp. outputs these signals using communication line (TX, RX) between unified
meter and A/C amp. and combination meter.
The signals required for the distance to empty (DTE) display are centralized in the unified meter and A/C
amp., converted into data, and sent to the display unit (without NAVI) display control unit (with NAVI) using
CAN communication.
Other input signals are also sent to the ECM, TCM, AWD control unit, BCM, display unit (without NAVI)
and display control unit (with NAVI) using CAN communication.
The unified meter and A/C amp. correspond a CONSULT-II function (self-diagnostic results, CAN diag-
nostic support monitor, data monitor).
INPUT/OUTPUT SIGNALS
Between Unified Meter & A/C amp. and Combination Meter
Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Low tire pressure warning lamp signal
Brake warning lamp signal
A/T CHECK warning lamp signal
ICC warning lamp signal
Oil pressure switch signal
Door switch signal
AWD warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
CRUISE indicator lamp signal
SET indicator lamp signal
High beam request signal
Turn indicator signal
Snow mode switch signal
ICC system display signal
A/T position indicator signal
Manual mode indicator signal
Manual mode gear position signal
CAN communication condition signal of A/T
Position lights request signal
Buzzer output signal
UNIFIED METER AND A/C AMP DI-29
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FA I L - S A F E
Solution When Communication Error Between the Unified Meter & A/C Amp. and the Combi-
nation Meter
CAN Communication System DescriptionAKS007Z1
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitAKS007YX
Refer to LAN-30, "CAN Communication Unit" in “LAN SYSTEM”.
Function Specifications
Speedometer Return to zero when discontinuing communication or receiving
irregular data.
Tachometer Reset to zero by suspending communication.
Fuel gauge
Water temperature gauge
Illumination control Combination meter illumination When suspending communication, change to nighttime mode.
Odo/trip meter Integrate in response to 8-pulse input.
A/T position indicator The display turns off by suspending communication.
Warning buzzer The warning buzzer turns off by suspending communication.
Warning lamp/indicator lamp ABS warning lamp
The lamp turns on by suspending communication.
VDC OFF indicator
SLIP indicator
Brake warning lamp
Door warning lamp
The lamp turns off by suspending communication.
Low tire pressure warning lamp
SET indicator lamp
CRUISE indicator lamp
AWD warning lamp
ICC warning lamp
A/T CHECK warning lamp
Oil pressure warning lamp
Snow mode indicator lamp
Turn signal indicator
Malfunction indicator lamp
High beam indicator
UNIFIED METER AND A/C AMP DI-33
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4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the moni- tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
SKIA4957E
Display item [Unit] MAIN
SIGNALS SELECTION
FROM MENU Contents
SPEED METER [km/h] or [mph] X X This is the angle correction value after the speed signal from the
ABS actuator and electric unit (control unit) is converted into the
vehicle speed.
SPEED OUTPUT [km/h] or [mph] X X This is the angle correction value before the speed signal from
the ABS actuator and electric unit (control unit) is converted into
the vehicle speed.
TACHO METER [rpm] X X This is the converted value for the engine speed signal from the
ECM.
W TEMP METER [ °C] or [ °F] X X This is the converted value for the engine coolant temperature
signal from the ECM.
FUEL METER [lit.] X X This is the processed value for the signal (resistance value)
from the fuel gauge.
DISTANCE [km] or [mile] X X This is the calculated value for the speed signal from the ABS
actuator and electric unit (control unit), the signal (resistance
signal) from the fuel gauge and fuel consumption signal from
ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
MIL [ON/OFF] X Indicates [ON/OFF] condition of malfunction indicator lamp.
AIR PRES W/L [ON/OFF] X Indicates [ON/OFF] condition of low tire pressure warning lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (green).
KEY R W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (red).
KEY KNOB W/L [ON/OFF] X Indicates [ON/OFF] condition of key knob warning lamp.
M RANGE SW [ON/OFF] X X Indicates [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] X X Indicates [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift-up switch.
AT SFT DWN SW [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift-down switch.
WARNING LAMPS DI-51
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Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)AKS005NF
1. CHECK SELF-DIAGNOSTIC RESULTS OF UNIFIED METER AND A/C AMP.
Select “METER A/C AMP” on CONSULT-II, and perform self-diagnosis of unified meter and A/C amp. Refer to
DI-31, "
CONSULT-II Function (METER A/C AMP)" .
Self-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> Go to DI-17, "
Symptom Chart 2" in “COMBINATION METER”.
2. CHECK IPDM E/R OUTPUT SIGNAL
Activate IPDM E/R auto active test. Refer to PG-24, "
Auto Active Test" .
Does oil pressure warning lamp is blinking?
YES >> GO TO 5.
NO >> GO TO 3.
3. CHECK BCM INPUT SIGNAL
Select “DATA MONITOR” of “SIGNAL BUFFER”. Refer to BCS-13,
"CONSULT-II Function (BCM)" . Operate ignition switch with “OIL
PRESS SW” of “DATA MONITOR” and check operate status.
OK or NG
OK >> GO TO 4.
NG >> Replace IPDM E/R. Refer to PG-30, "
Removal and
Installation of IPDM E/R" .
4. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
Select “METER A/C AMP” on CONSULT-II. Operate ignition switch
with “OIL W/L” of “DATA MONITOR” and check operation status.
OK or NG
OK >> Replace combination meter.
NG >> Replace BCM. Refer to BCS-16, "
Removal and Installa-
tion of BCM" .
“OIL PRESS SW”
When ignition switch is in ON
position (Engine stopped) : ON
When engine running : OFF
SKIA8709E
“OIL W/L”
When ignition switch is in ON
position (Engine stopped) : ON
When engine running : OFF
PKIA2064E