TROUBLE DIAGNOSIS ATC-95
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PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Test Reading
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle condition Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Recirculation (REC) switch (Recirculation) set
Fan (blower) speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
° C ( °F)
Relative humidity
% Air temperature
° C ( °F)
50 - 60 20 (68) 11.2 - 13.2 (52 - 56)
25 (77) 12.2 - 14.8 (54 - 59)
30 (86) 15.5 - 18.6 (60 - 65)
35 (95) 21.0 - 24.5 (70 - 76)
40 (104) 28.7 - 32.6 (84 - 91)
60 - 70 20 (68) 13.2 - 15.2 (56 - 59)
25 (77) 14.8 - 17.3 (59 - 63)
30 (86) 18.6 - 21.6 (65 - 71)
35 (95) 24.5 - 28.0 (76 - 82)
40 (104) 32.6 - 36.5 (91 - 98)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2 , psi) Low-pressure (Suction side)
kPa (kg/cm2 , psi)
Relative humidity
% Air temperature
° C ( °F)
50 - 70 20 (68)
961 - 1,167
(9.8 - 11.9, 139 - 169) 216 - 265
(2.2 - 2.7, 31 - 38)
25 (77) 1,108 - 1,353
(11.3 - 13.8, 161 - 196) 230 - 281
(2.3 - 2.9, 33 - 41)
30 (86) 1,275 - 1,549
(13.0 - 15.8, 185 - 225) 261 - 320
(2.7 - 3.3, 38 - 46)
35 (95) 1,549 - 1,893
(15.8 - 19.3, 225 - 274) 297 - 364
(3.0 - 3.7, 43 - 53)
40 (104) 1,814 - 2,216
(18.5 - 22.6, 263 - 321) 357 - 435
(3.6 - 4.4, 52 - 63)
ATC-104
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Ambient Sensor CircuitAJS00154
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor is attached on the hood lock stay. It detects
ambient temperature and converts it into a resistance value which is
then input into the unified meter and A/C amp.
AMBIENT TEMPERATURE INPUT PROCESS
The unified meter and A/C amp. includes a processing circuit for the ambient sensor input. However, when the
temperature detected by the ambient sensor increases quickly, the processing circuit retards the unified meter
and A/C amp. function. It only allows the unified meter and A/C amp. to recognize an ambient temperature
increase of 0.33 °C (0.6 °F) per 100 seconds.
As an example, consider stopping for a few minutes after high speed driving. Although the actual ambient tem-
perature has not changed, the temperature detected by the ambient sensor will increase. This is because the
heat from the engine compartment can radiate to the front grille area, location of the ambient sensor.
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. (21 or −21 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
1. Disconnect ambient sensor connector.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E34 terminal 1 (Y) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA2016E
RJIA1461E
1 – Ground : Approx. 5 V
RJIA2017E
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INSTALLATION ................................................
. 151
Intelligent Key Battery Replacement ................... . 152
INTELLIGENT KEY BATTERY INSPECTION .. . 152
DOOR .................................................................... . 153
Fitting Adjustment ............................................... . 153
FRONT DOOR ................................................. . 153
REAR DOOR ................................................... . 153
STRIKER ADJUSTMENT ................................ . 154
Removal and Installation of Front Door ............... . 154
REMOVAL ........................................................ . 154
INSTALLATION ................................................ . 155
Removal and Installation of Rear Door ............... . 155
REMOVAL ........................................................ . 155
INSTALLATION ................................................ . 156
Removal and Installation of Door Weatherstrip ... . 156
REMOVAL ........................................................ . 156
INSTALLATION ................................................ . 156
FRONT DOOR LOCK ............................................ . 157
Removal and Installation ..................................... . 157
REMOVAL ........................................................ . 157
INSTALLATION ................................................ . 159
Disassembly and Assembly ................................ . 160
DOOR KEY CYLINDER ASSEMBLY ............... . 160
REAR DOOR LOCK .............................................. . 161
Removal and Installation ..................................... . 161
REMOVAL ........................................................ . 161
INSTALLATION ................................................ . 163
BACK DOOR ......................................................... . 164
Fitting Adjustment ............................................... . 164
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT ............................................................... . 164
Back Door Assembly ........................................... . 164
REMOVAL ........................................................ . 164
INSTALLATION ................................................ . 165
INSPECTION ................................................... . 165
Removal and Installation of Back Door Striker .... . 165
REMOVAL ........................................................ . 165
INSTALLATION ................................................ . 165
Removal and Installation of Back Door Stay ....... . 166
REMOVAL ........................................................ . 166
INSTALLATION ................................................ . 166
Removal and Installation of Dave Tail Male &
Female ................................................................ . 166
REMOVAL ........................................................ . 166
INSTALLATION ................................................ . 167
Removal and Installation of Back Door Weatherstrip . 167
REMOVAL ........................................................ . 167
INSTALLATION ................................................ . 167
BACK DOOR LOCK ASSEMBLY ......................... . 168
Removal and Installation of Back Door Lock & Clo-
sure Assembly ..................................................... . 168
REMOVAL ........................................................ . 168
INSTALLATION ................................................ . 168
INSPECTION ................................................... . 168
Removal and Installation of Back Door Opener
Switch .................................................................. . 168
REMOVAL ........................................................ . 168 INSTALLATION ................................................
.169
Disassembly and Assembly ................................. .169
BACK DOOR LOCK & CLOSURE ASSEMBLY .169
BACK DOOR AUTO CLOSURE SYSTEM ............ .170
Component Parts and Harness Connector Location .170
System Description .............................................. .170
CLOSE OPERATION ....................................... .170
NON-OPERATION CONDITION ...................... .170
OPEN OPERATION ......................................... .171
Wiring Diagram — B/CLOS — ............................ .172
Terminals and Reference Value for Back Door Clo-
sure Control Unit .................................................. .174
Work Flow ............................................................ .175
Preliminary Check ............................................... .175
Trouble Diagnosis Chart by Symptom ................. .175
Back Door Closure Control Unit Power Supply and
Ground Circuit Check .......................................... .176
Half-Latch Switch Check ..................................... .176
Close Switch Check ............................................. .178
Open Switch Check ............................................. .179
Back Door Opener Switch Check (With Intelligent
Key) ..................................................................... .180
Back Door Opener Switch Check (Without Intelli-
gent Key) ............................................................. .182
Unlock Sensor Check (Without Intelligent Key) ... .184
Closure Motor Check ........................................... .185
Removal and Installation of Back Door Closer Con-
trol Unit ................................................................ .185
VEHICLE SECURITY (THEFT WARNING) SYSTEM .186
Component Parts and Harness Connector Location .186
System Description .............................................. .188
DESCRIPTION ................................................. .188
POWER SUPPLY ............................................. .189
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM .................................................................. .189
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ............................................................... .190
VEHICLE SECURITY SYSTEM DEACTIVATION .190
PANIC ALARM OPERATION ........................... .190
CAN Communication System Description ........... .191
CAN Communication Unit .................................... .191
Schematic ............................................................ .192
Wiring Diagram -VEHSEC- .................................. .193
Terminals and Reference Value for BCM ............ .198
Terminals and Reference Value for IPDM E/R .... .199
CONSULT-II Function (BCM) .............................. .200
CONSULT-II APPLICATION ITEM ................... .201
Trouble Diagnosis ................................................ .202
WORK FLOW ................................................... .202
Preliminary Check ............................................... .203
Trouble Diagnosis Symptom Chart ...................... .204
Diagnostic Procedure 1 ....................................... .205
1 – 1 DOOR SWITCH CHECK ......................... .205
1 – 2 HOOD SWITCH CHECK ......................... .207
1 – 3 BACK DOOR SWITCH CHECK .............. .209
Diagnostic Procedure 2 ....................................... .211
SECURITY INDICATOR LAMP CHECK .......... .211
Diagnostic Procedure 3 ....................................... .212
FRONT DOOR KEY CYLINDER SWITCH
HOOD BL-13
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HOODPFP:F5100
Fitting AdjustmentAIS004LH
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove hood lock assembly, loosen the hood hinge nuts and close the hood.
2. Adjust the lateral and longitudinal clearance, and open the hood to tighten the hood hinge mounting bolts to the specified torque.
3. Install the hood lock temporarily, and align the hood striker and lock so that the centers of striker and lock become vertical viewed from the front, by moving the hood lock laterally.
4. Tighten hood lock mounting bolts to the specified torque.
CAUTION:
Adjust right/left clearance between hood and headlamp to the following specification.
FRONT END HEIGHT ADJUSTMENT
1. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to1.5
mm (0.04 to 0.059 in) lower than the fender.
2. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and striker for looseness, and tighten the hood lock mounting bolts to the specified torque.
SURFACE HEIGHT ADJUSTMENT
1. Remove hood lock, and adjust the surface height difference of hood, fender and headlamp according to the fitting standard dimension, by rotating RH and LH bumper rubbers.
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver- tical when viewed from the front.
1. Hood hinge 2. Nut 3. Hood stay
4. Hood lock 5. Bolt 6. Bumper rubber
PIIB1212E
Hood and headlamp (C–C) : Less than 2.0 mm (0.08 in)
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3. Make sure that the hood lock secondary latch is properly
engaged with the secondary striker with hood's own weight.
4. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own weight by dropping hood
from approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch
is disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
CAUTION:
Adjust evenness between hood and each part to the following specification.
Removal and Installation of Hood AssemblyAIS004LI
Hood and head lamp (C–C) : 0.9 ± 1.5 mm (0.035 ± 0.059 in)
Hood and fender (D–D) : 0.1 ± 1.0 mm (0.004 ± 0.04 in)
PIIB1082E
1. Hood assembly 2. Hood front sealing rubber 3. Hood insulator
4. Hood hinge 5. Hood stay 6. Hood lock
7. Bolt 8. Nut
PIIA6016E
HOOD BL-15
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REMOVAL
1. Support the hood striker with a proper material to prevent it from
falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove the hood stays from the stud balls on the body side.
3. Remove the hinge mounting nuts on the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Hood Lock ControlAIS004LJ
REMOVAL
1. Remove the front grill. Refer to EI-22, "Removal and Installation" .
2. Remove the front fender protector (LH). Refer to EI-24, "
Removal and Installation" .
3. Disconnect the hood lock cable from the hood lock, and clip it from the radiator core support upper and hood ledge.
PIIA6058E
1. Hood lock 2. Hood lock cable 3. Clip
4. Hood ledge upper front (LH) 5. Dash lower cross member reinforce (LH)
PIIA6017E
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4. Remove instrument driver lower panel. Refer to IP-11, "Removal and Installation" .
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
6. Remove the grommet on the dashboard, and pull the hood lock cable toward the passenger room. CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine room.
Be careful not to bend the cable too much, keeping the radius
100 mm (3.94 in) or more.
2. Make sure the cable is not offset from the positioning grommet, and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install the cable securely to the lock.
5. After installing, check the hood lock adjustment and hood opener operation.
Hood Lock Control InspectionAIS0051D
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch are disengaged. Also make sure that hood
opener returns to the original position.
PIIA0173E
PIIA3552E
PIIB1082E
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VEHICLE SECURITY (THEFT WARNING) SYSTEM
Revision: 2005 July 2005 FX
System DescriptionAIS004OT
DESCRIPTION
Operation Flow
Setting the Vehicle Security System
Initial condition
Ignition switch is in OFF position.
Disarmed phase
When hood, doors or back door is open, the vehicle security system is set in the disarmed phase on the
assumption that the owner is inside or near the vehicle.
When the vehicle security system is in the disarmed phase, the security indicator lamp blinks every 2.4
seconds.
Pre-armed phase and armed phase
When the following operation 1 or 2 is performed, the vehicle security system turns into the “pre-armed”
phase. (The security indicator lamp illuminates.)
1. BCM receives LOCK signal from front door key cylinder switch, key fob or Intelligent Key after hood, back door and all doors are closed.
2. Hood, back door and all doors are closed after front doors are locked by key or door lock and unlock switch.
The security indicator lamp illuminates for 30 seconds. then, the system automatically shifts into the
“armed” phase.
PIIB0176E