TROUBLE DIAGNOSIS BRC-37
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
BASIC INSPECTION 3: ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPECTION
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica-
tor lamp turn on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-53, "
VDC
OFF SWITCH" . Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-5,
"COMBINATION METERS" .
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec- ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-53, "
VDC OFF SWITCH" .
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-27, "
SELF-DIAGNO-
SIS" .
CAUTION:
Brake warning lamp turns on when parking brake is operated (switch on) and brake fluid level
switch is activated (leak of brake fluid).
Inspection 1: Wheel Sensor CircuitAFS001ST
DTC C1101-C1108
After using the CONSULT-II SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:
Do not measure the resistance value and also voltage between sensor terminal with tester etc.,
because sensor is an active sensor.
Do not expand terminal of connector with a tester terminal stick, when it does the inspection with
tester.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear, and size within the standard values?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR
Check the condition of the sensor mount (for looseness, etc.).
Check the surface of front sensor rotor rubber for damage.
Check rear sensor rotor for damage.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.
TROUBLE DIAGNOSIS BRC-39
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect malfunctioning wheel sensor connector E46 (FR-LH), E33 (FR-RH) or B69 (RR) and
ABS actuator and electric unit (control unit) connector.
2. Check continuity between terminals. (Also check the continuity when steering wheel is turned right and left and when sensor
harness inside wheel well is moved.)
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR
1. Replace wheel sensor that resulted in malfunction by self-diagnosis.
2. Reconnect connectors, drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute, and then perform self-diagnosis.
Is above displayed on self-diagnosis display?
OK >> Wheel sensor has malfunction.
NG >>
Replace ABS actuator and electric unit (control unit).
Perform to self-diagnosis again, and make sure that the result shows “NO DTC IS DETECTED.
FURTHER TESTING MAY BE REQUIRED”.
Inspection 2: Engine SystemAFS001SU
DTC C1130-C1133, C1136
SFIA1186E
Power supply circuit Signal circuit Ground circuit
Wheel ABS actuator
and electric unit
(control unit)
harness con-
nector E56 Wheel sensor
harness con-
nector E46,
E33 or B69 ABS actuator
and electric unit
(control unit)
harness con-
nector E56 Wheel sensor
harness con-
nector E46,
E33 or B69 ABS actuator and
electric unit (con-
trol unit) harness
connector E56
(signal) ABS actuator
and electric unit
(control unit)
harness con-
nector E56
(ground)
Front RH (E33) 34 (W) 1 (W) 33 (B) 2 (B) 33 (B), 34 (W)
16 (B), 47 (B)
Front LH (E46) 45 (R) 1 (R) 46 (G) 2 (G) 45 (R), 46 (G)
Rear RH (B69) 43 (Y) 1 (Y) 42 (BR) 2 (BR) 43 (Y), 42 (BR)
Rear LH (B69) 36 (L) 3 (L) 37 (P) 4 (P) 36 (L), 37 (P)
Power supply circuit : Continuity should exist.
Signal circuit : Continuity should exist.
Ground circuit : Continuity should not exist.
TROUBLE DIAGNOSIS BRC-41
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
2. CHECK CONNECTOR
1. Disconnect pressure sensor connector and ABS actuator and electric unit (control unit) connector, check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK PRESSURE SENSOR HARNESS
1. Turn ignition switch OFF and disconnect pressure sensor con- nector and ABS actuator and electric unit (control unit) connec-
tor.
2. Check continuity between ABS actuator and electric unit (control unit) harness connector E56 and pressure sensor harness con-
nector E53.
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. CHECK PRESSURE SENSOR
1. Connect pressure sensor connector and ABS actuator and electric unit (control unit) connector.
2. Use CONSULT-II “Data Monitor” to check pressure sensor value.
OK or NG
OK >> INSPECTION END
NG >> Pressure sensor is damaged or malfunctioning, replace pressure sensor.
SFIA1188E
ABS actuator and electric
unit (control unit)
(Harness connector E56) Pressure sensor
(Harness connector E53) Continuity
19 (L) 1 (L) Yes
20 (Y) 2 (Y) Yes
18 (W) 3 (W) Yes
Condition Data monitor display
When brake pedal is depressed. Positive value
When brake pedal is released. Approx. 0 bar
TROUBLE DIAGNOSIS BRC-43
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
3. CHECK STEERING ANGLE SENSOR HARNESS
1. Check CAN communication circuit. Refer to BRC-53, "
Inspection 14: CAN Communication Circuit" .
2. Turn ignition switch OFF and disconnect steering angle sensor connector.
3. Check continuity between steering angle sensor harness con- nector M14 and ground.
4. Check voltage between steering angle sensor harness connec- tor M14 and ground.
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. CHECK STEERING WHEEL PLAY
Check steering wheel play. Refer to PS-10, "
CHECKING STEERING WHEEL PLAY" .
OK or NG
OK >> GO TO 5
NG >> Adjust steering wheel play.
SFIA1189E
Steering angle sensor
(Harness connector M14) Ground Continuity
2 (B) — Yes
SFIA1190E
Steering angle sensor
(Harness connector M14) Ground
Voltage (V)
(Approx.)
3 (G/R) — 12V
TROUBLE DIAGNOSIS BRC-45
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
3. CHECK G SENSOR HARNESS
1. Turn ignition switch OFF and disconnect G sensor connector and ABS actuator and electric unit (control unit) connector.
2. Check continuity between ABS actuator and electric unit (control unit) harness connector E56 and G sensor harness connector
M79 (2WD model) or M71 (AWD model).
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. CHECK G SENSOR
1. Connect G sensor connector and ABS actuator and electric unit (control unit) connector.
2. Use CONSULT-II “DATA MONITOR” to check if G sensor are normal.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again.
NG >> Replace malfunctioning G sensor, and then perform self-diagnosis for ABS actuator and electric unit (control unit) again.
SFIA1192E
ABS actuator and electric unit
(control unit)
(Harness connector E56) G sensor (Harness con-
nector M79 or M71) Continuity
6 (Y) 3 (Y/B) Yes
24 (B) 5 (B/Y) Yes
25 (R/Y) 1 (R/Y) Yes
29 (R/G) 2 (R/G) Yes
Vehicle status Yaw rate sensor
(Data monitor stan- dard) Side G sensor
(Data monitor stan- dard) Decel G sensor
(Data monitor stan- dard) (AWD model)
When stopped –4 to +4 deg/s –1.1 to +1.1 m/s
2–0.11 to +0.11 G
Right turn Negative value Negative value – Left turn Positive value Positive value –
Speed up – – Negative value
Speed down – – Positive value
TROUBLE DIAGNOSIS BRC-49
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT (1)
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Turn ignition switch OFF. Check voltage between ABS actuator and electric unit (control unit) harness connector E56 and
ground.
3. Turn ignition switch ON (but do not start engine). Check voltage between ABS actuator and electric unit (control unit) harness
connector E56 and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check ABS actuator and electric unit (control unit) ground circuit.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self- diagnosis again.
NG >> Repair or replace harness or connectors.
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT (2)
1. Check fuse 10A (terminal 4) and 30A (terminal 32).
2. Turn ignition switch OFF and check continuity between battery positive terminal and ABS actuator and electric unit (control unit)
harness connector E56.
OK or NG
OK >> Check for non-standard conditions in battery (terminal looseness, low voltage, etc.) and alternator.
NG >>
Replace fuse 10A or 30A.
Open or short in harness.
ABS actuator and electric
unit (control unit)
(Harness connector E56) Ground
Voltage (V)
(Approx.)
32 (R) — 12 V
ABS actuator and electric unit (control unit)
(Harness connector E56) Ground
Voltage (V)
(Approx.)
4 (G) — 12 V
SFIA1200E
ABS actuator and electric unit (control unit)
(Harness connector E56) Ground Continuity
16 (B) — Yes
SFIA1434E
ABS actuator and elec- tric unit (control unit)
(Harness connector E56) Battery positive
terminal Continuity
4 (G), 32 (R) — Yes
SFIA1435E
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Inspection 10: Stop Lamp Switch CircuitAFS001T2
DTC C1116
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector E56 and check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors.
3. Perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect stop lamp switch con- nector and ABS actuator and electric unit (control unit) connec-
tor.
2. Check continuity between stop lamp switch harness connector E210 and ABS actuator and electric unit (control unit) harness
connector E56.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> Open or short in harness between stop lamp switch and ABS actuator and electric unit (control unit). Repair or replace applied harness.
Self-diagnostic results
STOP LAMP SW
SFIA1436E
ABS actuator and electric unit
(control unit) (Harness connector E56) Stop lamp switch
(Harness connector E210) Continuity
41 (P) 2 (P) Yes
TROUBLE DIAGNOSIS BRC-51
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
Inspection 11: Brake Fluid Level Switch CircuitAFS001T4
DTC C1155
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
1. Check fluid level in brake fluid reservoir tank. If the level is low, add brake fluid.
2. Clear the stored self-diagnostic results and check self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) connector and check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors and perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN BRAKE FLUID LEVEL SWITCH AND ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF and disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) con-
nector.
2. Check continuity between brake fluid level switch harness con- nector E52 and ABS actuator and electric unit (control unit) har-
ness connector E56.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> If open or short in harness, repair or replace applied harness.
Self-diagnostic results
BR FLUID LEVEL LOW
SFIA1193E
ABS actuator and electric unit (control unit)
(Harness connector E56) Brake fluid level switch
(Harness connector E52) Continuity
8 (GY) 1 (GY) Yes
8 (GY) Ground No
Ground 2 (B) Yes