ACS-38
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2005 July 2005 FX
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN
Possible Irregular Condition
1. CHECK FUSES
Check that any of the fuses is blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2. CHECK ICC SYSTEM DISPLAY
1. Turn ignition switch ON.
2. Check if all displays illuminate.
Do all displays illuminate?
YES >> GO TO 3.
NO >> GO TO 6.
PKIB4144E
Open or short lines Symptoms Malfunction causes
ICC unit power supply malfunction No voltage supply from ignition switch Fuse blown
Harness open
Harness shorted
Ground cable not connected Harness open Harness shorted
ICC steering switch malfunction No signal transmitted Harness open Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmitted Harness open Harness shorted
CAN communication outside the standard.
Combination meter system malfunction Indication not possible Indicator display malfunction ICC system display segments disappear.
ICC unit malfunction ICC unit internal malfunction.
Unit Power source Fuse No.
ICC unit Ignition switch (ON) 12
Battery 35
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ACS-39
[ICC]
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3. CHECK HARNESS BETWEEN ECM AND ICC STEERING SWITCH
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and check terminals for bend and looseness.
3. Check continuity between ECM harness connector M90 termi- nals 82 (B/W) and 99 (G/Y).
4. Check continuity between ECM harness connector M90 termi- nals 82 (B/W), 99 (G/Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-71, "
ICC Steering Switch" .
OK or NG
OK >> 1. Repair or replace harness between ECM and ICC steering switch. 2. Perform self-diagnosis mode for ICC system.
NG >> 1. Replace ICC steering switch. 2. Perform self-diagnosis mode for ICC system.
5. CHECK SELF-DIAGNOSIS
1. Connect ECM connector.
2. Turn ignition switch ON.
3. Perform self-diagnosis mode for ICC system.
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and check terminals for bend and looseness.
3. Connect ICC unit connector.
4. Turn ignition switch ON.
5. Check if all displays illuminate.
Do all displays illuminate?
YES >> Perform self-diagnosis again.
NO >> GO TO 7. 82 (B/W) – 99 (G/Y)
When MAIN switch pressed : Approx. 0 Ω
When MAIN switch released : Approx. 5.5 k Ω
PKIB4145E
82 (B/W) – Ground : Continuity should not exist.
99 (G/Y) – Ground : Continuity should not exist.
PKIB4146E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-41
[ICC]
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×: Applicable
DTC No. CONSULT-II
screen terms ICC
system
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Vehicle-
to-
vehicle
distance
control mode Conven-
tional
(fixed
speed) cruise
control
mode Brake
assist
(with
preview
function)
11 CONTROL UNIT ××××
ICC unit internal malfunctionACS-42
20 CAN COMM CIRCUIT ××××ICC unit detected CAN communi-
cation malfunction. ACS-43
31 POWER SUPPLY CIR
××××ICC unit power supply voltage is
excessively low (less than 8V). ACS-43
34 POWER SUPPLY CIR2
××××ICC unit power supply voltage is
excessively high (more than 19V). ACS-43
41 VHCL SPEED SE CIRC
××××
Wheel sensor malfunction.
ABS actuator and electric unit (
control unit) malfunction
AT vehicle speed sensor malfunc-
tion
TCM malfunction ACS-44
43 ABS/TCS/VDC CIRC
××××VDC/TCS/ABS system malfunc-
tion ACS-45
45 BRAKE SW/ STOP L SW
××××
Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is ON
or stuck to OFF.
Brake and stop lamp switch is
stuck to ON. ACS-45
46 OPERATION SW CIRC
×××
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunction ACS-47
61 PRESS SEN CIRCUIT
×× ×
Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunc-
tion
Brake pressure sensor input cir-
cuit malfunction ACS-48
62
BOOSTER SOL/V
CIRCUIT ×× ×
Solenoid harness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunction ACS-50
63 RELEASE SW CIRCUIT
××××
Release switch harness is open or
shorted.
Release switch malfunction
Release switch input circuit mal-
function ACS-51
65 PRESSURE CONTROL
×× ×Booster malfunctionACS-52
74 LASER BEAM OFF CNTR ×× ×Laser beam of ICC sensor is off
the aiming point. ACS-53
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-47
[ICC]
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7. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Disconnect ICC unit connector and stop lamp switch connector.
2. Check continuity between ICC unit harness connector M89 ter- minal 38 (P/B) and ICC brake hold relay harness connector E14
terminal 7 (P).
3. Check continuity between ICC unit harness connector M89 ter- minal 38 (P/B) and ground.
OK or NG
OK >> GO TO 8.
NG >> 1. Repair harness between ICC unit and ICC brake hold relay.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
8. CHECK STOP LAMP SWITCH CIRCUIT
Check continuity between ICC unit harness connector M89 terminal
38 (P/B) and stop lamp switch harness connector E210 terminal 2
(P).
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair harness between ICC unit and stop lamp switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 46 OPERATION SW CIRCAKS007I0
1. CHECK CONNECTOR FOR ECM
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and connect it securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
2. CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-71, "
ICC Steering Switch" .
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC steering switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
38 (P/B) – 7 (P) : Continuity should exist.
38 (P/B) – Ground : Continuity should not exist.
PKIA9907E
38 (P/B) – 2 (P) : Continuity should exist.
PKIB4163E
ACS-48
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2005 July 2005 FX
3. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM connector and spiral cable connector.
3. Check continuity between spiral cable harness connector M15 terminals 33 (B/W), 34 (G/Y) and ECM harness connector M90
terminals 82 (B/W), 99 (G/Y).
4. Check continuity between spiral cable harness connector M15 terminals 33 (B/W), 34 (G/Y) and ground.
OK or NG
OK >> GO TO 4.
NG >> 1. Repair harness between ECM and spiral cable.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
4. CHECK SPIRAL CABLE
Check continuity between spiral cable (on vehicle) M15 terminals 33,
34 and spiral cable (on switch) M203 terminals 14, 15.
OK or NG
OK >> 1. Perform ECM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then per-
form self-diagnosis of ICC system again.
NG >> 1. Replace spiral cable. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 61 PRESS SEN CIRCUITAKS00C8U
1. CHECK CONNECTOR BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect brake pressure sensor connector and ICC unit connector, and connect them securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
33 (B/W) – 82 (B/W) : Continuity should exist.
34 (G/Y) – 99 (G/Y) : Continuity should exist.
PKIB4164E
33 (B/W) – Ground : Continuity should not exist.
34 (G/Y) – Ground : Continuity should not exist.
PKIB4165E
33 – 15 : Continuity should exist.
34 – 14 : Continuity should exist.
PKIB4166E
ELECTRICAL COMPONENT INSPECTION ACS-71
[ICC]
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ELECTRICAL COMPONENT INSPECTIONPFP:00000
ICC Steering SwitchAKS006ZX
1. Disconnect ICC steering switch.
2. Check resistance between M203 terminals 14 and 15 by press- ing each switch.
ICC Brake Switch and Stop Lamp SwitchAKS006ZY
Check each switch after adjusting brake pedal, refer to BR-6,
"BRAKE PEDAL" .
Boost SolenoidAKS006ZZ
Disconnect booster solenoid/release switch connector, and measure
resistance between terminals 4 and 6.
Terminals Switch Condition Resistance [k Ω]
14 15 MAIN
Pressed Approx. 0
Released Approx. 5.5
CANCEL Pressed Approx. 0.3
Released Approx. 5.5
DISTANCE Pressed Approx. 0.7
Released Approx. 5.5
SET/COAST Pressed Approx. 1.4
Released Approx. 5.5
RESUME/ACCELERATE Pressed Approx. 2.6
Released Approx. 5.5
PKIB4169E
Condition Continuity
ICC brake switch Stop lamp switch
When brake pedal is depressed No Yes
When brake pedal is released Yes No
SKIA5984E
4 – 6 : Approx. 1.4 Ω
SKIA1255E
ACS-74
[ICC]
REMOVAL AND INSTALLATION
Revision: 2005 July 2005 FX
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
ICC Steering SwitchAKS00707
Refer to PS-12, "Removal and Installation" .
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT .................. ..... 7
General Refrigerant Precautions ......................... ..... 7
Precautions for Refrigerant Connection .............. ..... 8
ABOUT ONE-TOUCH JOINT ........................... ..... 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................ ... 13
Precautions for Service Equipment ..................... ... 13
RECOVERY/RECYCLING EQUIPMENT ......... ... 13
ELECTRONIC LEAK DETECTOR ................... ... 13
VACUUM PUMP .............................................. ... 14
MANIFOLD GAUGE SET ................................. ... 14
SERVICE HOSES ............................................ ... 14
SERVICE COUPLERS ..................................... ... 15
REFRIGERANT WEIGHT SCALE ................... ... 15
CHARGING CYLINDER ................................... ... 15
Precautions for Leak Detection Dye .................... ... 16
IDENTIFICATION ............................................. ... 16
IDENTIFICATION LABEL FOR VEHICLE ........ ... 16
PREPARATION ...................................................... ... 17
Special Service Tools .......................................... ... 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ................................... ... 20
REFRIGERATION SYSTEM .................................. ... 21
Refrigerant Cycle ................................................ ... 21
REFRIGERANT FLOW .................................... ... 21
FREEZE PROTECTION .................................. ... 21
Refrigerant System Protection ............................ ... 21
REFRIGERANT PRESSURE SENSOR .......... ... 21
PRESSURE RELIEF VALVE ............................ ... 21 V-6 Variable Displacement Compressor ..............
... 22
GENERAL INFORMATION .............................. ... 22
DESCRIPTION ................................................. ... 23
Component Layout .............................................. ... 26
LUBRICANT ........................................................... ... 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ..................................................... ... 27
LUBRICANT RETURN OPERATION ............... ... 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR ............................................... ... 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT .................... ... 29
AIR CONDITIONER CONTROL ............................ ... 30
Description of Air Conditioner LAN Control System ... 30
System Construction ........................................... ... 30
OPERATION ..................................................... ... 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................ ... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) .................................. ... 32
FAN SPEED CONTROL ................................... ... 32
INTAKE DOOR CONTROL .............................. ... 32
OUTLET DOOR CONTROL ............................. ... 32
MAGNET CLUTCH CONTROL ........................ ... 33
SELF-DIAGNOSIS SYSTEM ........................... ... 33
Description of Control System ............................. ... 34
Control Operation ................................................ ... 34
DISPLAY SCREEN ........................................... ... 34
AUTO SWITCH ................................................ ... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........ ... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH .................. ... 35
FRESH (FRE) SWITCH ................................... ... 35
DEFROSTER (DEF) SWITCH .......................... ... 35
REAR WINDOW DEFOGGER SWITCH .......... ... 35
OFF SWITCH ................................................... ... 35
A/C SWITCH .................................................... ... 35