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TROUBLE DIAGNOSIS ATC-41
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Revision: 2005 July 2005 FX
DATA MONITOR
Operation Procedure
1. Touch “AIR CONDITIONER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “DATA MONITOR” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is selected, all the items
will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the moni- tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
SJIA0303E
BCIA0031E
All signals Monitors all the items.
Selection from menu Selects and monitors the individual item selected.
R J I A 1111 E
Monitor item name “operation or unit” Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” status as judged from ignition switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal.
AIR COND SW “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.
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TROUBLE DIAGNOSIS ATC-51
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Revision: 2005 July 2005 FX
Auto Amp. Terminals and Reference ValueAJS0014O
Measure voltage between each terminal and ground by referring ter-
minals and reference value for unified meter and A/C amp.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP.
RJIA1965E
RJIA1966E
Terminal No. Wire
color Item
Ignition
switch Condition
Voltage
(V)
1 L CAN-H — — —
11 R C A N - L — — —
21 R/W Power supply for BATT OFF — Battery voltage
22 G/R Power supply for IGN ON — Battery voltage
29 B Ground (Power) ON — Approx. 0
30 B Ground ON —- Approx. 0
35 LG/R Power supply for ACC ACC — Battery voltage
39 Y Ambient sensor — — —
40 BR/W In-vehicle sensor — — —
41 P Intake sensor — — —
42 R/Y Compressor ON signal ON A/C switch: ON
(Blower motor operates.) Approx. 0
OFF switch: ON
(A/C system: OFF) Approx. 5
43 G/B A/C LAN signal ON —
HAK0652D
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ATC-52
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
45 PU/W ECV (Electric Control Valve)
signal ON
Self-diagnosis. STEP-4
(Code No. 45)
46 L/W Power supply for IGN2 ON — Battery voltage
49 W/G Sensor ground ON — Approx. 0
50 LG Sunload sensor — — —
53 G Blower motor control signal ON Blower speed: 1st step
54 Y/R Power supply for each door
motor ON — Battery voltage
57 BR/Y Blower motor ON signal ON A/C switch: ON
(Blower motor operates.) Approx. 0
OFF switch: ON
(A/C system: OFF) Approx. 5
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltag e
(V)
RJIA1606E
SJIA0116J
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TROUBLE DIAGNOSIS ATC-53
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Revision: 2005 July 2005 FX
Self-diagnosis FunctionAJS0014P
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from usual control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pressing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turning the ignition switch OFF. Shifting from one step to
another is accomplished by means of pressing temperature switch (driver side), as required.
Shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan) UP switch.
RJIA1967E
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ATC-54
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
FUNCTION CONFIRMATION PROCEDURE
1. SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
CAUTION:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower
and as a result, the system may generate an error even when operation is normal. To avoid this,
start engine before performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis func-
tion.
>> GO TO 2.
2. STEP-2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Does code No. 20 appear on the display?
YES >> GO TO 3.
NO >> GO TO 13.
3. CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature (UP) switch (driver side).
Advance to self
-diagnosis STEP-3?
YES >> GO TO 4.
NO >> Replace A/C and AV switch. (Temperature dial malfunctions.)
4. CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature (DOWN) switch (driver side).
Return to self
-diagnosis STEP-2?
YES >> GO TO 5.
NO >> Malfunctioning OFF switch or unified meter and A/C amp. Refer to ATC-102, "
Self-diagnosis" .
5. STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature (UP) switch (driver side).
Does code No. 30 appear on the display?
YES >> GO TO 6.
NO >> GO TO 14.
RJIA0219E
RJIA0220E
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TROUBLE DIAGNOSIS ATC-57
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Revision: 2005 July 2005 FX
12. CHECK CAN COMMUNICATION ERROR
1. Press (REC) switch.
2. CAN communication error between unified meter and A/C amp. and display unit or display control unit is detected.
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-15, "
CAN
Communication Inspection Using CONSULT-II (Self-
Diagnosis)" .
Unified meter and A/C amp. - Display unit
Unified meter and A/C amp. - Display control unit
13. CHECK MALFUNCTIONING SENSOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors malfunction, corresponding code Nos. blink respectively twice.)
*1: Perform self-diagnosis STEP-2 under sunshine.
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
*2: ATC-104, "
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR" .
*3: ATC-108, "
DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR" .
*4: AT C - 11 3 , "
DIAGNOSIS PROCEDURE FOR INTAKE SENSOR" .
*5: AT C - 11 0 , "
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR" .
*6: AT C - 7 5 , "
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR" .
>> INSPECTION END
RJIA1969E
Code No. Malfunctioning sensor (Including circuits) Reference page 21 / −21 Ambient sensor *2
22 / −22 In-vehicle sensor *3
24 / −24 Intake sensor *4
25 / −25
Sunload sensor *
1*5
26 / −26 Air mix door motor PBR (Driver side)
*6
27 / −27 Air mix door motor PBR (Passenger side)
RJIA0227E
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ATC-60
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the mode switch as desired.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port can be set to AUTO or manual.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the recirculation (REC) and fresh (FRE) switch as desired.
RJIA1971E
Switch LED status of
REC/FRE switch Setting status Setting changeover method
REC ON Manual REC status is memorized. (Initial setting)
REC SW: ON
OFF AUTO control
FRE ON Manual FRE status is memorized.
FRE SW: ON
OFF AUTO control (Initial setting)
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TROUBLE DIAGNOSIS ATC-61
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Revision: 2005 July 2005 FX
Operational CheckAJS0014Q
The purpose of the operational check is to check if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 32°C (90 °F).
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous tempera- ture.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-103, "
Memory
Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan (UP) switch. Blower should operate on low speed. The
fan symbol should have one blade lit.
2. Press fan (UP) switch again, and continue checking blower speed and fan symbol until all speeds are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 7 9 , "
Blower Motor
Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri- bution table. Refer to AT C - 3 7 , "
Discharge Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 7 0 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the D/F or
DEF is selected. Conditions : Engine running at normal operating temperature
RJIA1972E
RJIA1973E
RJIA1974E
SJIA0302E