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Downloaded from www.Manualslib.com manuals search engine GENERAL
Vehicle identification1 - 4
General specifications: dimensions 5 - 6
General specifications: weights7
Operations to be performed before and
after a disconnection of the battery8
Towing specifications9 - 10
Lifting and supporting the vehicle11 - 15
Capacities18
Lubricants18 - 20
ENGINE
Engine specifications22
Engine suspension tightening torques: ES9A23
Tightening torques: ES9A engine24 - 28
Suspension tightening torques: DT1729 - 31
Adjustment of torque reaction rod32
Tightening torques: DT17 engines33 - 41
Cylinder head tightening42 - 43IGNITION
Sparking plugs100
CLUTCH - GEARBOX - TRANSMISSION
Speedometer101
AM6 automatic gearbox specifications
102
Procedure before operations103
Precautions: AM6 gearbox104
AM6 gearbox specifications105
Tightening torques: AM6 gearbox106 - 107
AM6 gearbox control specifications 108 - 110
Shift lock function111
Initialisation of the AM6 gearbox112 - 113
Draining-filling-topping up
the AM6 gearbox114 - 116
Oil pressure checks: AM6 gearbox117 - 119
Transmission120
CONTENTS
Auxiliary equipment drive belt45
Checking and setting the valve timing50
Exhaust line specifications68 - 72
Cooling system specifications73 - 75
Checking the oil pressure76
Valve clearances77
Drain-fill-bleed the engine cooling circuit78 - 82
INJECTION
BOSCH 7.4.7 injection system83 - 89
Prohibited operations: SIEMENS HDi
direct injection90 - 91
Safety requirements: HDi direct injection92
Checking the low pressure fuel
supply circuit 93 - 94
Turbo pressure checks95 - 97
Air supply circuit specifications98
Checking the air supply circuit99
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Downloaded from www.Manualslib.com manuals search engine GENERAL
3
E1AP09JC
IDENTIFICATION OF VEHICLES
The manufacturer's plate carries the following information:
(a)Type approval number (*)
(b)Type serial number (VIN)
(c)Gross vehicle weight (*)
(d)Gross vehicle weight (*)
(e)Maximum weight on front axle (*)
(f)Maximum weight on rear axle (*)
(g)Manufacturer identification
(*) =according to marketing country.
Manufacturer's plate
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GENERAL
GENERAL SPECIFICATION: WEIGHTS
ES9A DT17BTED4
Versions 3.0i 24S 2.7HDi 24VEngine type XFV UHZGearbox typeAM6Payload 455 464Weight empty in running order 1816 1871Gross Vehicle weight 2271 2335Gross Train weight3671Max. trailer weight with brakes
Incline 12 % 1400
Incline 10 % 1500 1400Incline 8 % 1700Max. trailer weight without brakes 750Maximum nose weight70Maximum weight on roof bars 80
NOTE: Maximum nose weight = Vertical load at the tow hook (CVA).
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GENERAL
LIFTING AND SUPPORTING THE VEHICLE
IMPERATIVE: Respect the safety and cleanliness requirements.
Lifting.
Front of the vehicle.
ATTENTION: Lifting the vehicle by the front can only be done one side at a time.
IMPERATIVE: Do not lift the vehicle by taking weight under the front subframe. Do not place blocks under
the front subframe.
IMPERATIVE: Never take weight on the front panel support and the front part of the engine subframe.
IMPERATIVE: Place the jack under the centre pillar, inserting an elastomer shim at «a».
E2AP02LDE2AP016C
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CLUTCH
GEARBOX
TRANSMISSION
AM6 AUTOMATIC GEARBOX: GENERAL SPECIFICATIONSIdentification.
(1)identification plate (riveted on the casing)
"a"Type of automatic gearbox (AISIN)
"b"Type of automatic gearbox (PSA)
"c"Component marking
"d"Serial no.
(2)identification label (affixed on the ECU)
"e"Date of manufacture
"f"Homologation code (PSA)
"g"ECU no. (PSA)
"h"Bar code (PSA)
"j"Gearbox no. (PSA)
"k"Bar code (AISIN)
"l"Serial no.
Specifications
Weight: 93 kg (approx.).
Torque capacity: 33 m.daN.
B2CP3YRCB2CP3YSC
Engines: ES9A - DT17BTED4
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