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Downloaded from www.Manualslib.com manuals search engine GENERAL
Vehicle identification1 - 4
General specifications: dimensions 5 - 6
General specifications: weights7
Operations to be performed before and
after a disconnection of the battery8
Towing specifications9 - 10
Lifting and supporting the vehicle11 - 15
Capacities18
Lubricants18 - 20
ENGINE
Engine specifications22
Engine suspension tightening torques: ES9A23
Tightening torques: ES9A engine24 - 28
Suspension tightening torques: DT1729 - 31
Adjustment of torque reaction rod32
Tightening torques: DT17 engines33 - 41
Cylinder head tightening42 - 43IGNITION
Sparking plugs100
CLUTCH - GEARBOX - TRANSMISSION
Speedometer101
AM6 automatic gearbox specifications
102
Procedure before operations103
Precautions: AM6 gearbox104
AM6 gearbox specifications105
Tightening torques: AM6 gearbox106 - 107
AM6 gearbox control specifications 108 - 110
Shift lock function111
Initialisation of the AM6 gearbox112 - 113
Draining-filling-topping up
the AM6 gearbox114 - 116
Oil pressure checks: AM6 gearbox117 - 119
Transmission120
CONTENTS
Auxiliary equipment drive belt45
Checking and setting the valve timing50
Exhaust line specifications68 - 72
Cooling system specifications73 - 75
Checking the oil pressure76
Valve clearances77
Drain-fill-bleed the engine cooling circuit78 - 82
INJECTION
BOSCH 7.4.7 injection system83 - 89
Prohibited operations: SIEMENS HDi
direct injection90 - 91
Safety requirements: HDi direct injection92
Checking the low pressure fuel
supply circuit 93 - 94
Turbo pressure checks95 - 97
Air supply circuit specifications98
Checking the air supply circuit99
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Downloaded from www.Manualslib.com manuals search engine AXLES - SUSPENSION - STEERING
Wheels and tyres121 - 124
Checking and adjusting the vehicle height125 - 128
Values for checking and adjusting
the axle geometries129 - 133
Front axle134 - 135
Front axle tightening torques136 - 139
Rear axle140 - 141
Rear axle tightening torques142 - 143
Active suspension with variable damping144 - 149
Suspension tightening torques150 - 154
Draining-filling-bleeding
the hydraulic steering/suspension circuit155 - 158
Power steering specifications159 - 162
Power steering tightening torques163 - 164
Checking the steering assistance
pressure (ES9A engine)165 - 168
Bleeding the hydraulic steering
assistance circuit169AIR CONDITIONING
Quantities: aircon system R134.a 203
Special features: air conditioning circuit 204 - 205
Pollen filter206
Checking the compressor oil level207 - 208
Checking the efficiency of
the air conditioning circuit209 - 215
Air conditioning circuit: ES9A216
Air conditioning circuit: DT17217
CONTENTS
BRAKES
Brake specifications170
Braking system: general specifications171 - 173
Braking system: tightening torques174 - 177
Values for checking and adjusting
the braking system178
General feataures of
the electric parking brake179 - 189
Brake fluid checks190
Drain-fill-bleed the braking system191 - 194
HYDRAULICS
Safety requirements:
active suspension with variable damping195 - 197
Suspension spheres: general specifications 198
Suspension spheres:
specification - identification199 - 200
Depressurising the hydraulic
suspension circuit201 - 202
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Downloaded from www.Manualslib.com manuals search engine ENGINE SPECIFICATIONS
Engine type
Cubic capacity (cc)
Bore/stroke
Compression ratio
Power ISO or EEC (KW - rpm)
Torque ISO or EEC (m.daN - rpm)Engines: ES9A - DT17TED4
Petrol Diesel
3.0i 24S 2,7 24V
XFV UHZ
2946 2720
87/82,6 81x88
10,9/1 17,3/1
155-6000 150-4000
29-3750 44-1900
22
ENGINE
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ENGINE
TIGHTENING TORQUES: POWER UNIT SUSPENSION
Torque reaction rod - lower RH engine support
16 ± 0,521 ± 0,136,5 ± 0,5
LH engine support
43 ± 0,356,5 ± 0,665 ± 0,575,5 ± 0,5
Upper RH engine support
8-96 ± 0,6104,5 ± 0,5116 ± 0,5126 ± 0,5
Engine: ES9A
B1BP32YP
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ENGINE
ENGINE TIGHTENING TORQUES
1 Pencil-type ignition coil 0,8 ± 0,3
Sparking plugs
Pre-tightening1 ± 0,1
Angular tightening90° ± 5°
Valve cover
2Pre-tightening0,5 ± 0,1Tightening1 ± 0,1
Camshaft bearing cap cover
3Pre-tightening0,2 ± 0,1Tightening1 ± 0,1
Cylinder head
Pre-tightening2 ± 0,2
4Slackeningyes
Tightening1,5 ± 0,1Angular tightening225° ± 5° Engine: ES9A
B1BP27DP
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ENGINE
ENGINE TIGHTENING TORQUES
Exhaust manifold (equipped with a new gasket)
5Pre-tightening(order from 1 to 10)1 ± 0,1Tightening(order from 1 to 10)3 ± 0,3
Con rod caps
6Pre-tightening2 ± 0,2Angular tightening74° ± 5°
Engine flywheel
7Pre-tightening2 ± 0,2Angular tightening60° ± 5° Engine: ES9A
B1JP02LD
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ENGINE
ENGINE TIGHTENING TORQUES
8 Crankshaft bearing
NOTE: Maximum length under heads for M11 = 131,5 mm.
NOTE: Maximum length under heads for M8 = 119 mm.
Perform the following operations:
- Brush the screw threads.
- Refit the screws having first pre-coated them with «MOLYKOTE G RAPID PLUS»grease on the threads and under heads.
Check the presence of the eight centring pins
Pre-tighten the screws M11(sequence from 1to 8)3 ± 0,3
Pre-tighten the screws M8(sequence from Ato H)1 ± 0,1
Tighten the screws M6 (sequence from ato 1)1 ± 0,1Slacken the screws screws M11and M8 Yes
Proceeding screw by screw
Tighten the screws M11(sequence from 1to 8)3 ± 0,3
Angular tightening180°
Tighten the screws M8(sequence from Ato H)1 ± 0,1Angular tightening180° Engine: ES9A
B1BP2D3D
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ENGINE
ENGINE TIGHTENING TORQUES
Sump
9Pre-tightening (sequence from 1 to 20)0,5 ± 0,1Tightening (sequence from 1 to 20)0,8 ± 0,1
Crankshaft pinion
10Pre-tightening4 ± 0,4Angular tightening80°
11 Crankshaft pulley 2,5 ± 0,2
Inlet distributor (with new seals)
12Pre-tightening0,4 ± 0,1
Tightening0,8 ± 0,1
Air inlet manifold 13
Pre-tightening0,4 ± 0,1Tightening0,8 ± 0,1 Engine: ES9A
B1BP1GZD
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