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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9A
Synopsis.
(1) Fuel consumption information
(2)Ignition injection test warning lamp
(3)Rev counter
(4)Air conditioning ECU
(5)Multifunction screen
(6)Built-in systems interface
(7)Transponder
(8)Automatic gearbox ECU
(9)Fuel pump, filter and pressure regulator (except grande exportation)
(10)Battery
(11)Pressostat
(12)Engine speed sensor
(13)Camshaft position sensor (x2)
(14)Motorised butterfly housing
B1HP1Z9P
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9A
Synopsis.
(15) Canister purge electrovalve
(16)Cooling fan
(17)Pencil type ignition coil (x6)
(18)Petrol injector (x6)
(19)Variable timing electrovalve (x2)
(20)Downstream oxygen sensor (x2)
(21)Upstream oxygen sensor (x2)
(22)Engine coolant temperature sensor
(23)Knock sensor (x2)
(24) Power steering pressure sensor
(25)Integrated pressure sensor
(26)Accelerator pedal position sensor
(27)Inlet air temperature sensor
(28)Diagnostic connector
(29)Ignition injection ECU
B1HP1Z9P
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85
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9A
Synopsis.
(30)Pulse damper
(31)Sparking plugs (x6)
(32)Fuel tank
(33)Canister reservoir
(34)Discharge valve
(35)Exhaust line
Specifications.
Cylindrical capacity (cc): 2946.
Idling speed (rpm) non-adjustable: 700 ± 50.
Cut-off at maximum engine speed (rpm): 6520.
B1HP1ZAD
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AFuel circuit
Component Location Supplier Reference Observations
Recommended fuel Super unleaded 95 RONor 98 RON
Fuel tank 32Capacity 65 litres
Composition polyethylene
Electric pump submerged in the tank
Fuel pump, filter andVoltage, 12 V
pressure regulator9 MARWALL Pressure, 3 bars
Flow, 115 à 120 l/h
Regulation pressure, 3,5 bars
Canister reservoir 33 PURFLUX PPGF 30 Installation under the front LH wing
Electrovalve normally closed
Canister purge 15 BOSCH 0 280 142 3172-way brownconnector
electrovalveInstallation, under the front LH wing
Resistance, 24 ohms
EV 14 Group of injectors, 1-2-3, 2-way brownconnector
0 280 155 613 Group of injectors, 4-5-6, 2-way blackconnector
Petrol injectors 18 BOSCH Marking, yellow in colour
Injectors, 4 jets
Resistance, 16 ohms
Pulse damper 30 0 280 161 500Installation, on the timing cover
Equipped with a SCHRAEDERvalve
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AAir circuit
Component Location Supplier Reference Observations
Integrated pressure sensor 25DS-S2 03-way greyconnector
261 260 140 Integrated in the inlet manifold
Motorised butterfly housing 14DVE56-way blackconnector
BOSCH 0 280 750 041 Fixing, on the inlet manifold
Accelerator pedal 14 43 336-way blackconnector
position sensor26 Supply, 5 volts
Fixing, on the accelerator
Electrical circuit
ME 7.4.7.128-wayconnector
Ignition injection
29 BOSCH0 261 B00 736 Sequential injection
ECU"Flash"type Eprom (reprogrammable eprom)
Installation, in the electronic ECU compartment
280 9112-way blueconnector
Opening of contact at 20 bars
Power steering pressureFor ECU information
sensor 24 BITRON(steering on full lock)
Marking mauve ring seal
Fixing : on the power steering high pressure
pump outlet pipe
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AElectrical circuit
Component Location Supplier Reference Observations
Inlet air temperature sensor 27 JAEGER 402 084 012-way greyconnector
Fixing: on the air filter inlet duct
Camshaft position
13 ELECTRICFIL14 43 2514 43 3-way grey connector
sensor25
Fixing: on the inlet camshaft bearing cap cover
3-way green connector
Knock sensor 23 BOSCH 0 261 231 10 Fixing: on the central part of the «V»of the engine block
Essential to respect tightening torque: 2 ± 0,5 m.daN
DAV 402 243 032-way greenconnector
Engine coolant temperature 22Fixing: on the coolant outlet housing
sensor
14 43 32Tightening torque:
ELECTRICFILTighten to: 2 ± 0,2 m.daN
Engine speed sensor 12 14 43 282-way blackconnector
Fixing: on the gearbox clutch housing
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AIgnition circuit
Component Location Supplier Reference Observations
BOSCH FGR8MQPEElectrode gap: 1 mm
Sparking plugs 31Tightening torque
NGK PFR6E 10Tighten to: 1 ± 0,1 m.daN
Angular tightening: 90°
Pencil type ignition 17 SAGEM BAC 14-way blackconnector
coils 2526140 Twin-static type ignition
Exhaust circuit
4-way greenconnector
Upstream oxygen sensor 21 258 040 232 Front fixing: on the exhaust manifold
Rear fixing: on the pre-catalyser
BOSCH4-way blueconnector
Front fixing: on the pre-catalyser
Downstream oxygen sensor 20 258 006 185 Rear fixing: on the pre-catalyser
Tightening torque
Tighten to: 4,7 ± 0,1 m.daN
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INJECTION
PROHIBITED OPERATIONS: SIEMENS HDI DIRECT INJECTION SYSTEM
Engine: DT17BTED4
Cleaning.
The use of high pressure cleaners is prohibited.
Do not use compressed air.
Fuel supply circuit.
Required fuel: Diesel.
WARNING: Do not use other fuels.
Electrical circuit.
Swapping injection ECUs between two vehicles will render it impossible to start either vehicle.
It is forbiddento supply a diesel injector with 12 volts.
Do not disconnect a diesel injector when the engine is running.
Fuel high pressure pump.
Do not separate the fuel high pressure pump (1)from the following components:
- The sealing ring (a)(no replacement parts).
- The high pressure outlet connector (b)(will cause a malfunction).
- The fuel pressure regulator (c)(no replacement parts).
- The flow electrovalve (d)(no replacement parts).
B1HP23GC
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