2004 TOYOTA COROLLA VERSO engine

± PREPARATIONENGINE MECHANICAL
02±3
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(09316±00021)Replacer ºAºPARTIAL ENGINE ASSY(1CD±FTV)
09950±50013Puller C SetPARTIAL ENGINE ASSY(1CD±FTV)
(09951±05010)Hanger 150PARTIAL ENGINE ASSY(1CD±FTV)
(09952±05010)Slide ArmPARTIAL ENGINE ASSY(1CD±FTV)
(09953±05010)Center Bolt 100PARTIAL ENGINE ASSY(1CD±FTV)
(09953±05020)Center Bolt 150PARTIAL ENGINE ASSY(1CD±FTV)
(09954±05021)Claw No.2PARTIAL ENGINE ASSY(1CD±FTV)
09950±60010Replacer SetCYLINDER HEAD ASSY(1CD±FTV)
CYLINDER BLOCK(1CD±FTV)
(09951±00210)Replacer 21CYLINDER HEAD ASSY(1CD±FTV)
(09951±00350)Replacer 35CYLINDER BLOCK(1CD±FTV)
09950±70010Handle SetCYLINDER HEAD ASSY(1CD±FTV)
CYLINDER BLOCK(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(09951±07100)Handle 100CYLINDER HEAD ASSY(1CD±FTV)
CYLINDER BLOCK(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
09960±10010Variable Pin Wrench SetPARTIAL ENGINE ASSY(1CD±FTV)

02±4
± PREPARATIONENGINE MECHANICAL
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(09962±01000)Variable Pin Wrench Arm AssyPARTIAL ENGINE ASSY(1CD±FTV)
(09963±01000)Pin 10PARTIAL ENGINE ASSY(1CD±FTV)
09992±00242Turbocharger Pressure GaugePARTIAL ENGINE ASSY(1CD±FTV)
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)CYLINDER HEAD ASSY(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
08826±00100ºSeal Packing 1282B,º
THREE BOND 1282B or equivalent
(FIPG)PARTIAL ENGINE ASSY(1CD±FTV)
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentCYLINDER HEAD ASSY(1CD±FTV)
CYLINDER BLOCK(1CD±FTV)
Equipment
V±block
Piston ring compressor
Piston ring expander
Valve seat cutter
Hexagon wrench (6 mm)
Hexagon wrench (8 mm)
Connecting rod aligner
Cylinder gauge
Dial indicator
Feeler gauge
Micrometer
Precision straight edge
Steel square
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Slide calipers
Wooden block
Spring tester
Plastigage
Heater

0214T±01
± PREPARATIONLUBRICATION
02±5
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
LUBRICATION
PREPARATION
Equipment
Feeler gauge

0214U±01
02±6
± PREPARATIONSTARTING & CHARGING
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
STARTING & CHARGING
PREPARATION
SST
09820±63020Alternator Pulley Wrench SetGENERATOR
ASSY(130A)(1CD±FTV)
09950±40011Puller B SetGENERATOR
ASSY(130A)(1CD±FTV)
(09951±04020)Hanger 200GENERATOR
ASSY(130A)(1CD±FTV)
(09952±04010)Slide ArmGENERATOR
ASSY(130A)(1CD±FTV)
(09953±04020)Center Bolt 150GENERATOR
ASSY(130A)(1CD±FTV)
(09954±04010)Arm 25GENERATOR
ASSY(130A)(1CD±FTV)
(09955±04071)Claw No.7GENERATOR
ASSY(130A)(1CD±FTV)
(09958±04011)HolderGENERATOR
ASSY(130A)(1CD±FTV)
09950±60010Replacer SetSTARTER ASSY(2.0KW)(1CD±FTV)
(09951±00340)Replacer 34STARTER ASSY(2.0KW)(1CD±FTV)
Recomended Tools
09082±00040TOYOTA Electrical TesterSTARTER ASSY(1.4KW)(1CD±FTV)
STARTER ASSY(2.2KW)(1CD±FTV)
GENERATOR
ASSY(130A)(1CD±FTV)
(09083±00150)Test Lead SetSTARTER ASSY(1.4KW)(1CD±FTV)
STARTER ASSY(2.2KW)(1CD±FTV)
GENERATOR ASSY(90A)(1CD±FTV)
GENERATOR
ASSY(130A)(1CD±FTV)

± PREPARATIONSTARTING & CHARGING
02±7
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(09083±00350)AC/DC 400 A ProbeSTARTER ASSY(2.2KW)(1CD±FTV)
Equipment
V±block
Feeler gauge
Ohmmeter
Torque wrench
Vernier calipers
Dial indicator with magnetic base

030KP±01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
± SERVICE SPECIFICATIONSSTANDARD BOLT
03±1
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

030KQ±01
03±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

030KR±01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
± SERVICE SPECIFICATIONSSTANDARD BOLT
03±3
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more