Page 347 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
17 G/Y Stop lamp switch Ignition switch ªONº
Brake pedal fully released
Approximately 0V
Ignition switch ªONº
Brake pedal depressed BATTERY VOLTAGE
(11 - 14V)
18 L Malfunction indicator Ignition switch ªONº
Approximately 1V
Engine is running.
Idle speed BATTERY VOLTAGE
(11 - 14V)
19 LG/W Engine coolant tempera-
ture sensor Engine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
20 PU Start signal Ignition switch ªONº
Approximately 0V
Ignition switch ªSTARTº
BATTERY VOLTAGE
(11 - 14V)
21 G/R Air conditioner switch Engine is running.
Air conditioner switch is ªOFFº
BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating) Approximately 0.1V
22 BR/Y
(A/T)
G
(M/T) Park/Neutral position
switch Ignition switch ªONº
Gear position is ªNeutralº (M/T models)
Gear position is ªPº or ªNº (A/T models)
Approximately 0V
Ignition switch ªONº
Except the above gear position BATTERY VOLTAGE
(11 - 14V)
23 G Accelerator position sen-
sor Ignition switch ªONº
Accelerator pedal fully released
0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressed Approximately 4.5V
24 G/Y A/T signal No. 1 Engine is running.
Warm-up condition
Idle speed Voltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-72
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Page 349 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
35 R Mass air flow sensor Engine is running.
Warm-up condition
Idle speed 1.6 - 2.0V
37 LG/R A/T signal No. 2 Engine is running.
Warm-up condition
Idle speed Voltage goes high up once in
a few seconds
SEF448Z
38 B/W Ignition switch
Ignition switch ªOFFº
0V
Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
39
43 B
B
ECM ground Engine is running.
Idle speed Approximately 0V
40 R Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
42 OR Data link connector Engine is running.
Idle speed (CONSULT-II is connected and
turned on) Approximately 0V
64 OR/B Approximately 0V
65 OR/W Less than 9V
44 L/G Crankshaft position sen-
sor (TDC) Engine is running.
Warm-up condition
Idle speed
Approximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-74
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Page 350 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
46 G Charge air pressure sen-
sor Engine is running.
Warm-up condition
Idle speed
Approximately 2.0V
47 L/R Crankshaft position sen-
sor (TDC) ground Engine is running.
Warm-up condition
Idle speed
Approximately 0V
48 R/B Accelerator position sen-
sor power supply Ignition switch ªONº
Approximately 5V
49 W Sensor's power supply Ignition switch ªONº
Approximately 5V
50 B Sensors' ground Engine is running.
Warm-up condition
Idle speed Approximately 0V
51 B/W Accelerator position sen-
sor ground Engine is running.
Warm-up condition
Idle speed
Approximately 0V
52 Y Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 0.1V
53 OR Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 1.0V
54 R Swirl control valve con-
trol solenoid valve Engine is running.
Warm-up condition
At idle speed for more than 1 second
Lift up the vehicle
Gear position is in positions other than ªPº
and ªNeutralº
Approximately 0.1V
Engine is running.
Idle speed
Lift up the vehicle
Gear position is in ªPº or ªNeutralº BATTERY VOLTAGE
(11 - 14V)
56
61
11 6 B/W
B/W
B/W
Power supply for ECM Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-75
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Page 353 of 1833

Description
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er's complaint often do not recur on DTC visits. Realize also that the most frequent cause of I/I occurrences
is poor electrical connections. Because of this, the conditions under which the incident occurred may not be
clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the spe-
cific problem area.
COMMON I/I REPORT SITUATIONS
STEP in Work FlowSituation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than ª0º.
III The symptom described by the customer does not recur.
IV DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for XXXX does not indicate the problem area.
Diagnostic Procedure
1 INSPECTION START
Erase DTCs. Refer to ªHOW TO ERASE DTCº, EC-33.
EGO TO 2.
2 CHECK GROUND TERMINALS
Check ground terminals for corroding or loose connection.
Refer to GI section (ªGROUND INSPECTIONº, ªCircuit Inspectionº).
OK or NG
OK EGO TO 3.
NG ERepair or replace.
3 SEARCH FOR ELECTRICAL INCIDENT
Perform GI section, ªIncident Simulation Testsº.
OK or NG
OK EINSPECTION END
NG ERepair or replace.
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTZD30DDTi
EC-78
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Page 363 of 1833

Component Description
The mass air flow sensor (MAFS) is placed in the stream of intake
air. It measures the intake air flow rate by measuring a part of the
entire intake air flow. It consists of a hot wire that is supplied with
electric current from the ECM. The temperature of the hot wire is
controlled by the ECM a certain amount. The heat generated by the
hot wire is reduced as the intake air flows around it. The more air,
the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot wire as air flow increases. The ECM
detects the air flow by means of this current change.
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
MAS AIR/FL SE I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load Idle
1.6 - 2.0V
ECM Terminals and Reference Value
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
35 R Mass air flow sensor Engine is running.
Warm-up condition
Idle speed 1.6 - 2.0V
49 W Sensor's power supply Ignition switch ªONº
Approximately 5V
50 B Sensor's ground Engine is running.
Warm-up condition
Idle speed Approximately 0V
On Board Diagnosis Logic
Malfunction is detected when ...
Check Items (Possible Cause)
I An excessively high or low voltage from the sensor is sent to
ECM. I
Harness or connectors
(The sensor circuit is open or shorted.)
I Mass air flow sensor
SEF987W
DTC 0102 MASS AIR FLOW SENZD30DDTi
EC-88
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Page 384 of 1833
Description
SYSTEM DESCRIPTION
SensorInput signal to ECMECM functionActuator
Vehicle speed sensor Vehicle speed
Cooling fan con-
trolCooling fan relay
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ªONº signal
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal. The control system has 2-step control [ON/OFF].
OPERATION
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG I
Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)
ON
COOLING FAN I
When cooling fan is stopped. OFF
I When cooling fan operates. ON
SEF450Z
DTC 0208 OVER HEATZD30DDTi
EC-109
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Page 390 of 1833
4 CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan relay.
MEC021E
3. Turn ignition switch ªONº.
4. Turn air conditioner switch ªONº.
5. Turn blower fan switch ªONº.
6. Check voltage between cooling fan relay terminals 2, 3 and ground with CONSULT-II or tester.
MEC974DVoltage: Battery voltageOK or NG
OK EGO TO 6.
NG EGO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I Harness connector F120, M812 (LHD models)
I A/C relay
I 30A fusible link
I Harness for open or short between cooling fan relay and fuse
I Harness for open or short between cooling fan relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0208 OVER HEATZD30DDTi
Diagnostic Procedure (Cont'd)
EC-115
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Page 418 of 1833

13 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator position switch terminal 6 and ECM terminal 31. Refer to Wiring Diagram.Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 14.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
14 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-II FOR OPEN AND SHORT
1. Check harness continuity between accelerator position switch terminal 4 and ECM terminal 32. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 15.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
15 CHECK ACCELERATOR POSITION SWITCH
Check continuity between accelerator position switch terminals 4 and 5, 5 and 6 under the following conditions.
SEF418Y
OK or NG
OK (With CONSULT-II) EGO TO 16.
OK (Without CONSULT-II) EGO TO 17.
NG EReplace accelerator pedal assembly.
16 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
EGO TO 18.
17 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
EGO TO 18.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-143
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