2004 NISSAN TERRANO oil pressure

OIL PRESSURE RELIEF VALVE AND BYPASS VALVE
INSPECTION (For oil cooler)
1. Inspect oil pressure relief valve for movement, cracks andbreaks by pushing the ball. If replacement is necessary, remove
valve by prying it out with suitable tool.
Install a new valve in place by tapping it.
2. Check oil pressure relief valve to oil cooler housing clearance. Clearance:q
C: 0.032 - 0.068 mm (0.0013 - 0.0027 in)
If it exceeds the limit, replace oil cooler housing.
Oil Jet
INSPECTION (For timing chain)
Make sure that the holes are not clogged. Clean them with a wire
if necessary.
Drive oil jet into place after positioning alignment mark on.
INSPECTION (For piston)
1. Push cut-off valve of oil jet bolt with a clean resin or brass rod and make sure that cut-off valve moves smoothly with proper
repulsion.
2. Make sure that the oil jet passage is not clogged. Clean with a wire if necessary.
When installing oil jet, align oil jet's boss with hole on cylin-
der block. Oil jet:
:30-39N ×m (3.0 - 4.0 kg-m, 22 - 28 ft-lb)
SLC371B
SLC385B
FEM124
FEM125
ENGINE LUBRICATION SYSTEMZD
Oil Pump (Cont'd)
LC-7
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Engine Lubrication System
Oil pressure check
Engine speedrpm Approximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speed 130 - 140 (1.3 - 1.4, 1.33 - 1.43, 18.9 - 20.3)
2,000 290 - 300 (2.9 - 3.0, 2.96 - 3.06, 42.1 - 43.5)
4,000 450 (4.5, 4.59, 65.3)
Oil pump
Unit: mm (in)
Body to outer gear radial clearance q10.114 - 0.200
(0.0045 - 0.0079)
Inner gear to outer gear tip clearance q
2Less than 0.180 (0.0071)
Body to inner gear axial clearance q
30.05 - 0.09
(0.0020 - 0.0035)
Body to outer gear axial clearance q
40.050 - 0.105
(0.0020 - 0.0041)
Inner gear to brazed portion of housing
clearance q
50.045 - 0.091
(0.0018 - 0.0036)
Regulator valve to oil pump cover clear-
ance q
60.040 - 0.097
(0.0016 - 0.0038)
Engine Cooling System
Radiator
Unit: kPa (bar, kg/cm2, psi)
Cap relief pressure 108 - 128
(1.08 - 1.28, 1.1 - 1.3, 16 - 18)
Leakage test pressure 157 (1.57, 1.6, 23)
Thermostat
Valve opening temperature ÉC (ÉF) 82 (180)
Valve lift mm/ÉC (in/ÉF) More than 10/95 (0.39/203)
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
LC-17
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SPECIAL SERVICE TOOLS
Tool number
Tool nameDescription
ST25051001
Oil pressure gauge
NT558
Measuring oil pressure
Maximum measuring range:
2,452 kPa (24.5 bar, 25 kg/cm
2, 356 psi)
ST25052000
Hose
NT559
Adapting oil pressure gauge to cylinder block
EG17650301
Radiator cap tester adapter
NT564
Adapting radiator cap tester to radiator filler
neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
WS39930000
Tube presser
NT052
Pressing the tube of liquid gasket
PREPARATIONTD27Ti
LC-18
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Oil Pressure Check
WARNING:
IBe careful not to burn yourself, as the engine and oil may
be hot.
I Oil pressure check should be done in ªNeutralº gear posi-
tion.
1. Check oil level.
2. Remove oil pressure switch.
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine rpm Approximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speed More than 78 (0.78, 0.8, 11) 3,000 294 - 392 (2.94 - 3.92, 3.0 - 4.0, 43 - 57)
If difference is extreme, check oil passage and oil pump for oil
leaks.
6. Install oil pressure switch.
Use proper liquid sealant. Oil pressure switch:
:10-13N ×m (1.0 - 1.3 kg-m, 87 - 113 in-lb)
SLC964
SLC003A
ENGINE LUBRICATION SYSTEMTD27Ti
LC-21
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Oil Cooler
q1Oil pressure switch
q
2Regulator valve q
3Oil cooler element
q
4Oil filter relief valve q
5O-ring
OIL COOLER RELIEF VALVE INSPECTION
Inspect oil cooler relief valve for movement, cracks and breaks by
pushing the ball.
If damaged, replace oil cooler relief valve set.
REGULATOR VALVE INSPECTION
1. Visually inspect components for wear and damage.
2. Coat regulator valve with engine oil and check that it falls
smoothly into the valve hole by its own weight.
If damaged, replace regulator valve set.
YLC067
ENGINE LUBRICATION SYSTEMTD27Ti
LC-25
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Engine Lubrication System
Oil pressure check
Engine rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speed More than 78 (0.78, 0.8, 11)
3,000 294 - 392 (2.94 - 3.92, 3.0 - 4.0, 43 - 57)
Oil pump
Unit: mm (in)
Gear side clearance Less than 0.13 (0.0051)
Gear backlash Less than 0.43 (0.0169)
Oil pump bushing clearance Less than 0.15 (0.0059)
Oil pump bushing inside diameter 13.012 - 13.098
(0.5123 - 0.5157)
Drive gear shaft outside diameter 12.974 - 12.992
(0.5108 - 0.5115)
Engine Cooling System
Thermostat
Valve opening temperature ÉC (ÉF)88 (190)
Max. Valve lift mm/ÉC (in/ÉF) 8/100
(0.315/212)
Radiator
Unit: kPa (bar, kg/cm2, psi)
Cap relief pressure 78-98
(0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Leakage test pressure 157 (1.57, 1.6, 23)
SERVICE DATA AND SPECIFICATIONS (SDS)TD27Ti
LC-34
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Diagnostic Procedure ..............................................292
ENGINE OIL PRESSURE SWITCH ............................297
Component Description ...........................................297
System Description ..................................................297
ECM Terminals and Reference Value .....................298
Wiring Diagram ........................................................299
Diagnostic Procedure ..............................................301
AIR CONDITIONER CONTROL ..................................308
Wiring Diagram ........................................................308
MI (MIL) & DATA LINK CONNECTORS .....................310
Wiring Diagram ........................................................310
SERVICE DATA AND SPECIFICATIONS (SDS) ........312
General Specifications .............................................312
Injection Pump Numbers .........................................312
Injection Nozzle .......................................................312
Engine Coolant Temperature Sensor ......................312
Crankshaft Position Sensor (TDC) ..........................312
Glow Plug ................................................................312
Accelerator Position Sensor ....................................312
EGR Volume Control Valve .....................................312
TD27Ti
TROUBLE DIAGNOSIS - INDEX ................................313
Alphabetical & Numerical Index for DTC ................313
PRECAUTIONS AND PREPARATION ........................315
Precautions ..............................................................315
Special Service Tools ..............................................318
Engine Fuel & Emission Control System ................320
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM .......................................................................323
Engine Control Component Parts Location .............323
Circuit Diagram ........................................................325
System Diagram ......................................................326
Vacuum Hose Drawing ............................................327
System Chart ...........................................................328
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION .............................................329
Fuel Injection System ..............................................329
Fuel Injection Timing System ..................................332
Air Conditioning Cut Control ....................................334
Fuel Cut Control (at high engine speed) .................334
Glow Control ............................................................334
CRANKCASE VENTILATION SYSTEM ......................335
Description ...............................................................335
Blow-by Control Valve .............................................335
Ventilation Hose .......................................................335
INJECTION NOZZLE ...................................................336
Removal and Installation .........................................336
Disassembly (No.2-4 nozzle) ...............................336
Inspection (No.2-4 nozzle) ...................................337
Cleaning (No.2-4 nozzle) .....................................337
Assembly (No.2-4 nozzle) ....................................338 Test and Adjustment ................................................339
ELECTRONIC FUEL INJECTION PUMP ....................341
Removal ...................................................................341
Installation ................................................................342
Disassembly and Assembly .....................................343
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION .............................................................344
DTC and MI Detection Logic ...................................344
Diagnostic Trouble Code (DTC) ..............................344
Malfunction Indicator (MI) ........................................345
CONSULT-II .............................................................350
TROUBLE DIAGNOSES .............................................357
Introduction ..............................................................357
Diagnostic Worksheet ..............................................358
Work Flow ................................................................359
Description for Work Flow .......................................360
Basic Inspection.......................................................361
Symptom Matrix Chart .............................................363
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................\
366
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................\
368
ECM Terminals and Reference Value .....................369
TROUBLE DIAGNOSIS FOR POWER SUPPLY ........375
Wiring Diagram ........................................................375
Diagnostic Procedure ..............................................376
DTC P0100 MASS AIR FLOW SEN ...........................379
Component Description ...........................................379
On Board Diagnosis Logic.......................................379
DTC Confirmation Procedure ..................................379
Wiring Diagram ........................................................380
Diagnostic Procedure ..............................................382
Component Inspection .............................................383
DTC P0115 COOLANT TEMP SEN ............................384
Component Description ...........................................384
On Board Diagnosis Logic.......................................384
DTC Confirmation Procedure ..................................384
Wiring Diagram ........................................................385
Diagnostic Procedure ..............................................386
Component Inspection .............................................387
DTC P0120 ACCEL POS SENSOR ............................388
Component Description ...........................................388
On Board Diagnosis Logic.......................................388
DTC Confirmation Procedure A (For General
Plausibility) ...............................................................388
DTC Confirmation Procedure B (For Accelerator
Sticking) ...................................................................389
Wiring Diagram ........................................................390
Diagnostic Procedure ..............................................391
Component Inspection .............................................394
DTC P0180 FUEL TEMP SENSOR ............................395
Component Description ...........................................395
CONTENTS(Cont'd)
EC-4
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DTC Confirmation Procedure ..................................463
Wiring Diagram ........................................................464
Diagnostic Procedure ..............................................466
DTC PD1603 ECM 12, DTC P1607 ECM2 .................467
Description ...............................................................467
On Board Diagnosis Logic.......................................467
DTC Confirmation Procedure ..................................467
Diagnostic Procedure ..............................................468
DTC P1620 ECM RLY .................................................469
On Board Diagnosis Logic.......................................469
DTC Confirmation Procedure ..................................469
Wiring Diagram ........................................................470 Diagnostic Procedure ..............................................471
START SIGNAL ...........................................................472
Wiring Diagram ........................................................472
Diagnostic Procedure ..............................................473
OIL PRESSURE SWITCH ...........................................474
Wiring Diagram ........................................................474
MI & DATA LINK CONNECTORS ...............................475
Wiring Diagram ........................................................475
SERVICE DATA AND SPECIFICATIONS (SDS) ........476
General Specifications .............................................476
Injection Nozzle .......................................................476
Inspection and Adjustment ......................................476
CONTENTS(Cont'd)
EC-6
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