2004 MITSUBISHI L200 transmission oil

INSTRUMENTS AND CONTROLS
Indication and warning lampsED50APDc
1 - Automatic transmission indication lamp
(vehicle with automatic transmission) →p. 5-16
2 - Turn-signal indication lamps / Hazard warning indication
lamps
3 - High-beam indication lamp
4 - Low fuel indication lamp
5 - Check engine indication lamp (diesel-powered vehicles)*
6 - Supplemental restraint system (SRS) warning lamp*
→p. 3-29
7 - Door ajar warning lamp
8 - Anti-lock brake (ABS) warning lamp
(diesel-powered vehicles)* →p. 5-34
9 - Overdrive off indication lamp
(vehicle with automatic transmission) →p. 5-18
10 - Rear fog lamp indication lamp*11 - A/T (automatic transmission) temperature warning lamp*
12 - 4WD indication lamp (4-wheel drive vehicles) →p. 5-22
13 - Charge warning lamp
14 - Oil pressure warning lamp
15 - Fuel filter indication lamp (diesel-powered vehicles)
16 - Brake warning lamp
17 - Diesel preheat warning lamp (diesel- powered vehicles)
18 - Check engine indication lamp (petrol-powered vehicles)
19 - Anti-lock brake (ABS) warning lamp
(petrol-powered vehicles)* →p. 5-34
NOTE
To find information concerning the indication or warning lamps
marked by the symbol “ →p. x-xx”, refer to the specified pages.
For the other indication and warning lamps, refer to the subse-
quent pages.
4-6
D50A467
12 32
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
04engL2_240082_4 22-01-2004 13:19 Page 4-6

STARTING AND DRIVING
NOTE
(1) When shifting from “2H” to “4H” soon
after driving the vehicle in a cold
weather district, the transmission
gear may make a noise. So try to shift
the gear while the vehicle is stopped.
(2) The 4WD operation indication lamp
will go out momentarily during shifting
process from “4H” to “4L” or vice
versa, as the shift lever passes
through the neutral position.
Be sure to operate the shift lever until
the 4WD operation indicator lamp illu-
minates again.
(3) There may be a case that the transfer
shift lever fees heavy when it is
moved from “4H” to “2H” with the
steering wheel in turned position. This
is normal and not any indication of
trouble.
4WD indication lamp
(4-wheel drive vehicles)
EI48BPDb
When the ignition switch is in the “ON”
position, the 4WD indication lamp in the
meter illuminates in the event that the
transfer shift lever is shifted to the four-
wheel driving position (either the “4H” or
the “4L” position).
NOTE
In case the operation indication lamp does
not change quickly even if the shift lever is
shifted from “4H” to “2H”, depress the
accelerator slowly a few times with the
vehicle running straight ahead.
5-22
I30A007
CAUTION(1) Do not operate the transfer shift
lever while the rear wheels of a
vehicle are slipping on a snow
covered road.
(2) Do not drive your vehicle in the
“4H” or “4L” position on paved
roads and highway; this would
result in early wear of the tyres,
increased fuel consumption and
possible noise generation.
It may also increase the differen-
tial oil temperature, resulting in
possible damage to the driving
system parts. It is necessary to
operate the lever “2H” position
while driving under these condi-
tions.
05engL2_240082_4 22-01-2004 13:05 Page 5-22

STARTING AND DRIVING
5-29
CAUTIONNever cross a stream where the
water is deep.
Do not change gears while crossing
the stream.
Frequent crossing of streams can
adversely affect the life span of the
vehicle; consult an authorized
MITSUBISHI dealer and take the ne-
cessary measures to prepare, in-
spect, and repair the vehicle.
After crossing a stream, apply the brakes
to be sure they are functioning properly. If
the brakes are wet and not functioning
properly, dry them out by driving slowly
while lightly depressing the brake pedal.
Inspect each part of the vehicle carefully.
Refer to the “Inspection and maintenance
following rough road operation” section.
Cautions on handling of
4WD vehicles
EI49A-Ce
Tyres and wheels
Since the driving torque can be applied to
the 4 wheels, the performance of the vehi-
cle when operating in 4WD is greatly
affected by the condition of the tyres.
Pay close attention to the tyres.
• Install specified tyres on all wheels. Re-
fer to the “Tyres and wheels” on page
10-8, 10-14, 10-22.
• All tyres should be rotated whenever the
wear difference between front and rear
tyres is recognizable.
Good vehicle performance cannot be
expected if there is a difference in wear
between tyres. Refer to the “Tyre rota-
tion” on page 9-11.
• Check the tyre inflation pressure regu-
larly.
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the following
inspection and maintenance procedures:
(1) Check that the vehicle has not been
damaged by rocks, gravel, etc.
(2) Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still
do not function properly, contact an
authorized MITSUBISHI dealer as
soon as possible to have the brakes
checked.
(3) Remove the insects, dried grass, etc.
clogging the radiator core.
(4) If a stream has been crossed, check
the engine, transmission, and differ-
ential oil and propeller shaft grease. If
the oil or grease is milky or cloudy
because of water contamination, it
must be replaced with new oil.
(5) Check the inside of the vehicle. If
ingress of water is found, dry the car-
pet etc.
(6) Inspect the headlamps. If the head-
lamp bulb is flooded with water, have
the headlamp drained off at an autho-
rized MITSUBISHI dealer.
(7) Have an authorized MITSUBISHI
dealer replace grease in the wheel
bearing.
05engL2_240082_4 22-01-2004 13:05 Page 5-29

Engine oil ................................................................ 9-2
Automatic transmission fluid* .............................. 9-4
Engine coolant ....................................................... 9-5
Battery ..................................................................... 9-6
Brake fluid............................................................... 9-8
Power steering fluid* ............................................. 9-9
Clutch fluid* ............................................................ 9-9
Washer fluid............................................................ 9-10
Wheel condition ..................................................... 9-10
Tyre inflation pressure .......................................... 9-11
Tyre rotation ........................................................... 9-11
Snow tyres .............................................................. 9-12
Tyre chains ............................................................. 9-13
Fuel, engine coolant, oil and exhaust gas
leakage ............................................................. 9-14
Exterior and interior lamp operation .................... 9-14
Meter, gauge and indication/warning lamp
operation .......................................................... 9-14
Clutch pedal free play* .......................................... 9-14
Brake pedal free play ............................................. 9-15
Parking brake lever stroke .................................... 9-15
Hinges and latches lubrication ............................. 9-16
Wiper blades ........................................................... 9-16
Ventilation slots ..................................................... 9-17
Weatherstripping.................................................... 9-17
Additional equipment
(For regions where snow is encountered) .... 9-17
Maintenance
9
09engL2_240082_4 22-01-2004 13:12 Page 9-1

MAINTENANCE
Selection of engine oil
(diesel-powered vehicle)
EM03BAO
(1) Select engine oil of the proper SAE
viscosity number according to the
atmospheric temperature.
2) Use engine oil conforming to the fol-
lowing classification:
• ACEA classification:
“For service B1, B2, B3 or B4”
• API classification:
“For service CD” or higher
NOTE
Use of additives is not recommended
since they may reduce the effectiveness
of additives already included in the engine
oil. It may result in failure of the mechani-
cal assembly.
Automatic transmission
fluid*
EM05A-Hh
The proper amount of automatic transmis-
sion fluid is essential to the life and opera-
tion of the automatic transmission. Either
insufficient fluid or excessive fluid could
cause transmission faults. The transmis-
sionfluid filler port cap is equipped with a
dipstick. Use the following procedure to
check the fluid level.
1. Check the fluid level after the vehicle
has been driven enough to warm up
the transmission fluid.
2. Park the vehicle on a flat, level sur-
face and apply the parking brake.
3. With the engine idling and the brake
pedal fully depressed, move the
transmission selector lever through all
the positions from the “P” (PARK) to
“L” (LOW), stopping momentarily at
each position.4. Move the selector lever to the “N”
(NEUTRAL) or “P” (PARK) position.
5. Remove the dipstick and wipe it with a
clean lint-free cloth.
6. Reinsert the dipstick as far as it goes.
7. Remove the dipstick and read the oil
level.
The fluid level should always be be-
tween the two marks on the dipstick.
8. Use only the following transmission
fluid to ensure optimum transmission
performance:
“ATF DEXRON II”
WARNINGDo not spill the fluid onto a hot ex-
haust manifold during topping up or
inspection, or a fire may occur.
9-4
M05A024M03B017
-40 -30 -20 -10 0 10 20 30 40 50 °C
SAE 5W – 30SAE 10W – 30
SAE 30
SAE 20W – 40
SAE 15W – 40
Diesel-powered vehicles
09engL2_240082_4 22-01-2004 13:12 Page 9-4

SPECIFICATIONS
*: Optional equipment
10-26

No.
ItemQuantityRecommended lubricants
1 Brake fluid As required Brake fluid DOT 3 or DOT 4
2 Clutch fluid As required Brake fluid DOT 3 or DOT 4
3 Engine coolant2500 models2WD 7.7 litres
DIA QUEEN SUPER LONG LIFE COOLANT or equivalent
[Includes 0.65 litre in the reserve tank] 4WD 7.8 litres
2400 models 7.7 litres
4 Automatic transmission fluid2WD 7.3 litres
ATF DEXRON II
4WD 7.7 litres
5 Manual transmission oilDiesel-powered vehicles 2.5 litres
Gear oil API classification GL-4, SAE 75W-85W or 75W-90
Petrol-powered vehicles 2.2 litres
6 Engine oilDiesel-powered
vehicles2WDOil pan 5.0 litres
Refer to page 9-2 Oil filter 0.8 litre
Oil cooler 0.4 litre
4WDOil pan 6.3 litres
Oil filter 0.8 litre
Oil cooler 0.4 litre
Petrol-powered vehiclesOil pan 4.0 litres
Oil filter 0.3 litre
7 Power steering fluid* As required ATF DEXRON III or DEXRON II
8 Washer fluid 5.0 litres –
9 Refrigerant (air conditioning)* 550 - 600 g HFC-134a
10 Differential oilFront 0.9 litreWithout limited slip differential:
Hypoid gear oil API classification GL-5 or higher
Above 10°C SAE 90
Below 10°C SAE 80W
With limited slip differential*:
DIA QUEEN LSD gear oil or CASTROL HYPOY LS
(Hypoid gear oil API classification GL-5 SAE 90) Rear2WD 1.6 litres
4WD 2.6 litres
11 Transfer oil 2.3 litres
Hypoid gear oil API classification GL-4 SAE 75W-85W or 75W-90
10engL2_240082_4 22-01-2004 13:14 Page 10-26

INDEX
4WD indication lamp
(4-wheel drive vehicles) .......................... 5-22
Accessory boxes ....................................... 6-35
Accessory (Installation) ............................. 1-13
Additional equipment ................................. 9-17
Antenna (Pillar antenna) ............................ 6-18
Anti-lock brake system (ABS) .................... 5-33
Armrest ........................................................ 3-7
Ashtray ...................................................... 6-34
Audio system
Anti-theft system ..................................... 6-15
Automatic air conditioning ......................... 6-25
Automatic transmission
Fluid .......................................................... 9-4
Possible driving speed ............................ 5-19
Selector positions.................................... 5-17
Warning lamp ............................................ 4-8
Battery ......................................................... 9-6
Charge warning lamp ................................ 4-8
Discharged battery
(Emergency starting) ............................ 8-27
Bonnet ......................................................... 2-7
Brake system
Anti-lock brake ........................................ 5-33
Braking .................................................... 5-32
Fluid .......................................................... 9-8
Parking brake .......................................... 5-30
Pedal free play ........................................ 9-14
Warning lamp ............................................ 4-9
Bulb capacity, replacement ....................... 8-34Door-ajar warning lamp ............................... 4-7
Doors ........................................................... 2-4
Central door locks ..................................... 2-7
Child protection ......................................... 2-6
Lock and unlock ........................................ 2-4
Economical driving ...................................... 5-6
Electric remote-controlled
outside rear-view mirrors ........................ 5-38
Electric window control ................................ 2-9
Electronic immobilizer.................................. 2-2
Emergency starting.................................... 8-27
Engine number .......................................... 10-2
Engine
Coolant...................................................... 9-5
Number ................................................... 10-2
Oil .............................................................. 9-2
Used oil ................................................... 1-16
Exterior and interior lamp operation .......... 9-14
Fluid
Automatic transmission fluid ..................... 9-4
Brake fluid ............................................. 10-26
Clutch fluid ..................................... 9-9, 10-26
Manual transmission fluid ..................... 10-26
Power steering fluid ....................... 9-9, 10-26
Washer fluid ............................................ 9-10
Fuel filter indication lamp ............................. 4-9
Fuel
Capacity /(Filling the fuel tank).................. 5-3
Fuel gauge ................................................ 4-3
Low fuel indication lamp............................ 4-7
Fuse load capacity..................................... 8-31
Fuses ......................................................... 8-30 Capacities ................................................ 10-25
Catalytic converter ....................................... 5-5
Cautions on handling of 4WD vehicles...... 5-29
Central door locks........................................ 2-7
Changing a fuse ........................................ 8-33
Charge warning lamp .................................. 4-8
Chassis number......................................... 10-2
“Child-protection” rear door ......................... 2-6
Child restraint ............................................ 3-11
Cigarette lighter ......................................... 6-33
Cleaning the inside of your vehicle .............. 7-2
Genuine leather ........................................ 7-3
Plastic, Vinyl leather, etc. .......................... 7-3
Cleaning the outside of your vehicle............ 7-4
Chrome parts ............................................ 7-6
Damaged paint.......................................... 7-6
Polishing ................................................... 7-6
Washing .................................................... 7-4
Waxing ...................................................... 7-5
Clock (Digital) ............................................ 6-34
Clutch
Fluid .......................................................... 9-9
Pedal free play ........................................ 9-14
Combination headlamps,
dipper and turn signal switch .................. 4-12
Coolant (Engine).......................................... 9-5
Correct 4-wheel drive operation ................ 5-26
Cup tray ..................................................... 6-37
Day/Night Type inside rear-view mirror ..... 5-37
Diesel fuel ................................................ 10-24
Diesel preheat warning lamp ..................... 4-10
Digital clock ............................................... 6-34
Dimensions ......................... 10-5, 10-11, 10-17
10-27
10engL2_240082_4 22-01-2004 13:14 Page 10-27

INDEX
Gauges ........................................................ 4-3
Genuine parts ............................................ 1-15
Glove box .................................................. 6-35
Hazard warning flasher switch .................. 4-18
Hazard warning indication lamp .................. 4-7
Headlamp
Headlamp levelling switch ...................... 4-14
Headlamps
Headlamps, Dipper, Passing .................. 4-12
Replacement ........................................... 8-35
Washer switch......................................... 4-17
Head restraints ............................................ 3-5
Heated seats ............................................... 3-7
Heater/Air conditioning .............................. 6-19
High-beam indication lamp .......................... 4-7
Hinges and latches lubrication................... 9-16
Horn switch ................................................ 4-20
Ignition switch .............................................. 5-9
Inclinometer ................................................. 4-4
Indication and warning lamps ...................... 4-6
Inside rear-view mirror ............................... 5-37
Installation of accessories ......................... 1-13
Instruments .................................................. 4-2
Jack ............................................................. 8-5
Jack handle ................................................. 8-7
Jacking up the vehicle ................................. 8-8
Jump starting (Emergency starting) .......... 8-27
Keyless entry system................................... 2-5
Keys............................................................. 2-2Leakage (Fuel, engine coolant,
oil and exhaust gas) ................................ 9-14
Light
Bulb capacity........................................... 8-34
Headlamps .............................................. 4-12
Room lamps ............................................ 4-20
Limited-slip differential ............................... 5-35
Low fuel indication lamp .............................. 4-7
Manual transmission
Driving speed .......................................... 5-14
Shifting .................................................... 5-14
Manual window control ................................ 2-9
Meter, gauge and indication/warning
lamp operation ........................................ 9-14
Meter illumination control........................... 4-20
Mirrors
Day/Night Type inside rear-view mirror .. 5-37
Electric remote-controlled
outside rear-view mirrors ...................... 5-38
Vanity mirror............................................ 6-32
Octane rating ............................................... 5-3
Odometer/Tripmeter .................................... 4-3
Oil pressure warning lamp ........................... 4-9
Oil
Engine oil ....................................... 9-2, 10-26
Manual transmission oil ........................ 10-26
Operation under adverse
driving conditions ...................................... 8-2
Overheating (Engine) ................................ 8-23Parking ............................................. 5-20, 5-32
Parking brake ............................................ 5-30
Performance ....................... 10-5, 10-11, 10-18
Pillar antenna............................................. 6-18
Polishing ...................................................... 7-6
Power steering
Fluid ............................................... 9-9, 10-26
System .................................................... 5-37
Pregnant women restraint ......................... 3-20
Punctured .................................................. 8-16
Quarter window ......................................... 2-11
Rear differential lock .................................. 5-23
Rear fog lamp switch ................................. 4-19
Rear gate ................................................... 2-12
Rear heater................................................ 6-30
Rear seat ..................................................... 3-5
Rear secret box ......................................... 6-37
Rear window demister switch .................... 4-18
Rear-view mirrors ...................................... 5-37
Removal of water from the fuel filter
(diesel-powered vehicles only) ............... 8-26
Replacement of lamp bulbs ....................... 8-34
Front turn-signal and position lamps ....... 8-36
Headlamps .............................................. 8-35
High-mounted stop lamps ....................... 8-38
Side turn-signal lamps ............................ 8-36
Number-plate lamps ............................... 8-37
Rear combination lamps ......................... 8-37
Rear fog lamps........................................ 8-38
Rheostat .................................................... 4-20
Roof drip moulding .................................... 1-14
Room lamps .............................................. 4-20
10-28
10engL2_240082_4 22-01-2004 13:14 Page 10-28