2004 MITSUBISHI ENDEAVOR ECU

Fig. 47: Aligning Steering Joint Cover Notch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. From inside the vehicle, pull tab A and then tab B to secure the three clips to
the body panel.
NOTE: When securing the joint cover to the body panel, be
careful that the cover seal lip does not move
backwards.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 48: Locating Tabs "A" & "B" To Secure Clips

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Check that it has been secured by pressing down the tip of the clips by your
finger. Also check that the steering gear-side joint cover is installed securely.
4. After installing the steering joint cover, check that the joint cover rubber is not
disengaged from the retainer. If there is any doubt, release the clips from the
body, engage the rubber again and reinstall to the body.
INSTALLATION SERVICE POINT >>B<< POWER STEERING GEAR BRACKET INSTALLATION Tighten the power steering gear bracket bolts in the alphabetical order shown in
illustration.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 50: Installing Front Axle Crossmember Stay

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION STEERING GEAR TOTAL PINION TORQUE CHECK Required Special Tool:
MB991006: Preload Socket
CAUTION:
When holding the steering gear in a vice, secure
its mounting positions. If it is secured in any
other place, the gear housing may become
deformed or damaged. Do not loosen the adjust screw more than 2
rotations.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

< When less than 2.9 mm (0.11 inch)>: Loosen the ad
justing bolt
.
Fig. 60: Turning Adjusting Bolt Of Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use s
pecial tool MB991561 to crim
p the bellows ban
d.
CAUTION:
Hold the rack housing, and use special tool
MB991561 to crimp the bellows band
securely. Crimp the bellows band until special tool
MB991561 touches the stopper.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

equation, and use a new bellows band to repeat steps (2) to (3)
.
W = 5.5 mm (0.22 inch) - A
[Example: if (A) is 2.3 mm (0.09 inch), (W) is 3.2 mm (0.13 inch).]
Fig. 62: Checking Crimped Width (A)

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ASSEMBLY SERVICE POINT >>D<< TIE ROD END/JAM NUT INSTALLATION Screw in the tie rod end to achieve the right and left length as shown in illustration.
Lock with the jam nut. NOTE: The locking nuts must be tightened securely only after the
steering gear is installed and toe is adjusted.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

<> CALIPER ASSEMBLY REMOVA
L
Secure the removed caliper assembly with wire, etc. <> BRAKE DISC REMOVAL If the brake disc is seized, install a M8x1.25 bolts as shown, and remove the disc by
tightening the bolts evenly and gradually.
Fig. 19: Removing Brake Disc

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<> REAR WHEEL HUB REMOVAL If the rear wheel hub is seized, remove the rear wheel hub as follows.
1. Remove the knuckle with rear wheel hub and fix them with a vise (Refer to
KNUCKLE
).

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor