2004 MITSUBISHI ENDEAVOR oil

MB990936: Installer Adapter
ASSEMBLY SERVICE POINTS >>A<< O-RING INSTALLATION Install a O-ring to the transfer, and apply ATF or petroleum jelly (Vaseline) to the
O-ring. >>B<< OIL SEAL INSTALLATION Use s
pecial tool MD998800, to ta
p the oil seal into the transfer cover.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 207: Installing >>B<< OIL Seal Into Transfer Cover With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< OIL SEAL INSTALLATION Use special tools MB990937 and MB990938, to tap the oil seal into the transfer
cover.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 208: Installing >>C<< OIL Seal Into Transfer Cover With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL SEAL INSTALLATION Use special tools MB990887 and MB990891, to tap the oil seal into the transfer.
CAUTION: Apply ATF to the oil seal lip before installing the
transfer.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 209: Installing >>D<< OIL Seal Into Transfer With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< OIL SEAL INSTALLATION Use s
pecial tool MB990936, to ta
p the oil seal into the transfer.
CAUTION: Apply ATF to the gear oil before installing the
transfer.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 210: Installing >>E<< OIL Seal Into Transfer With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

2004 DRIVELINE/AXLES
Front Axle - Endeavor
GENERAL DESCRIPTION The front axle consists of front hubs, knuckles, wheel bearings and drive shafts, and
has the following features:
The wheel bearing incorporates a unit ball bearing (double-row angular contact
ball bearing) for reduced friction. The front wheel hub assembly combines the hub, wheel bearing, housing, and
oil seal in a single unit for fewer parts, better durability, improved assembly
precision, and better structural organization. The driveshaft incorporates BJ-PTJ type constant velocity joints< FWD>, BJ-
DOJ < AWD-LH>and BJ-TJ< AWD-RH> with high transmission efficiency
for low vibration and noise. Due to the use of the inner shaft and bracket assembly, the right and left drive
shafts are approximately the same in length. This reduces noise, vibration and
torque steer.< FWD> ABS rotor for detecting the wheel speeds is press-fitted to the rear hub in
vehicles with ABS.
CONSTRUCTION DIAGRAM NOTE:
PTJ: Pillow Tripod Joint BJ: Birfield Joint DOJ: Double Offset Joint TJ: Tripod Joint

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor


2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

Fig. 3: Identifying Spacer (MB991000 Or MB990998) & Front Hub Remover & Installer (MB991017)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Installation Service Points A. When installing the axle shaft, be careful that the splined part of the axle shaft
does not damage the oil seal.
B. Assemble the axle shaft washer as shown. See Fig. 4
. Tighten the axle shaft
nut. See TORQUE SPECIFICATIONS
.
Fig. 4: Removing Washer & Axle Shaft Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

SYMPTOM CHART Fig. 3: Symptom Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SYMPTOM PROCEDURES INSPECTION PROCEDURE 1: VEHICLE PULLS TO ONE SIDE WHEN BRAKES ARE APPLIED DIAGNOSIS
STEP 1. Check for oil, water, etc., on the pad contact surface of all brakes.
Q: Is oil, water, etc., on the pad contact surface?
YES: Replace the part and determine the source/cause of foreign material.
Then go to Step 5 .
NO: Go to Step 2.
STEP 2. Check disc brake pistons for smooth operation.
1. With engine not running, depress the brake pedal rapidly several times to
deplete booster vacuum reserves.
2. Test each disc brake assembly one at a time.
a. Remove the lower caliper bolt, then remove caliper from mount.
b. Have an assistant slowly depress the brake pedal. Confirm piston(s)
extend slowl
y and smoothl
y with no
jum
piness. Re
peat for each disc

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor