2004 MITSUBISHI ENDEAVOR oil

Fig. 32: Turning Special Tools MD998333 To Removing Oil Pump

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
30. Remove thrust washer number 1.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 62: Removing Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY
CAUTION:
Do not reuse the gasket, O-ring, oil seal. Always
replace with a new one when assembling. Do not use grease other than petroleum jelly
(Vaseline). Apply ATF to friction components, rotating parts,
and sliding parts before installation. Immerse a
new clutch disc or brake disc in ATF for at least
two hours before assembling them. When replacing a bushing, replace the assembly
which it belongs to.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 105: Applying Bead Of Sealant

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 111: Installing Special Tool MD998412

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
63. Remove the oil pump mounting bolts.
64. Using special tools MD998333, remove the oil pump and the crushed solders.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 112: Using Special Tools And Removing Oil Pump

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
65. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value.
66. Select a thrust washer number 1 whose thickness corresponds to the measured
value from table below.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 115: Installing Thrust Washer Number 1

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 116: Installing Oil Pump Using Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
71. Make sure that the input shaft end play meets the standard value.
Standard value: 0.70 - 1.45 mm (0.028 - 0.057 inch)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor