Page 572 of 3870
Fig. 117: Measuring Input Shaft End Play
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
72. Install the oil filter.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 573 of 3870
Fig. 118: Installing Oil Filter
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
73. Use special tools MB990936 and MB990938 to tap the differential bearing
outer race in the transaxle case.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 580 of 3870
Fig. 125: Using Special Tools And Pressing Outer Race Into Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
82. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the torque converter housing in the
area shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 587 of 3870
90. Install the strainer and second brake retainer oil seal.
Fig. 133: Installing Strainer And Second Brake Retainer Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
91. Insert a new O-ring to the groove of the solenoid valve harness connector.
92. Insert the solenoid valve harness connector into the hole from the inside of the
transaxle case so it is oriented as shown in the illustration. Then secure the
sna
p rin
g to the connector
groove.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 593 of 3870
Fig. 139: Installing Manual Control Shaft Detent
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
98. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the valve body cover in the area
shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area awa
y from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 598 of 3870
Fig. 144: Installing Input Shaft Speed Sensor And Output Shaft Speed Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
104. Press Face "A" of the air breather to be even with Face "B" of the transmission
case as shown in the drawing. 105. Apply ATF on the both sides of the new gasket and threads of the eyebolts, and
then tighten to the specified torque.
Tightening torque: 24 +/- 3 N.m (18 +/- 2 ft-lb) 106. Tighten the oil cooler feed pipe clamp bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 107. Install the oil di
pstick.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 599 of 3870
108. Install the cable support bracket.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb) 109. Install the roll stopper brackets.
Tightening torque: 70 +/- 10 N.m (51 +/- 7 ft-lb)
Fig. 145: Identifying Air Breather
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
110. Install the torque converter, and secure it so that the shown dimension "A"
meets the reference value.
CAUTION: Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 600 of 3870
Reference value
:
Approximately 9.4 mm (0.37 inch)
111. Install the transfer together with new o-ring and tighten the bolts to the
specified torque < W4A5A >
Tightening torque: 69 +/- 9 N.m (51 +/- 6 ft-lb)
Fig. 146: Identifying Dimension Of Meets Reference Value
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
OIL PUMP
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
