Page 1987 of 3870
Fig. 2: Identifying Engine Compartment Fuses
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor
Page 1988 of 3870
PASSENGER COMPARTMENTFor fuse location and values, see Fig. 3
.
Fig. 3: Identifying Passenger Compartment Fuses
Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor
Page 2687 of 3870
SPARK PLUG TEST 1. Remove the spark plug and connect to the ignition coil.
Fig. 5: Removing Spark Plug
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Ground the spark plug outer electrode (body), and crank the engine.
Check that there is an electrical dischar
ge between the electrodes at this time.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor
Page 3395 of 3870

TROUBLESHOOTING HINTS (The most likel
y causes for these DTCs are to set are:
)
Current trouble
Excessive electrical load Defective battery Damaged wiring harness or connector Malfunction of the hydraulic unit (integrated with TCL/ASC-ECU) Charging system failed
Past trouble Carry out diagnosis with particular emphasis on connector(s) or wiring harness in
the power supply circuit (terminal 32) to the TCL/ASC-ECU. For diagnosis
procedures, refer to HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
).
DIAGNOSIS Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
MB991952: ABS Check Harness
STEP 1. Using scan tool MB991958, diagnose the CAN bus line.
1. Connect scan tool MB991958 to the data link connec
tor. CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.
2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor
Page 3552 of 3870
TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS WIRING DIAGRAMS For starting system wiring diagram see STARTING/CHARGING in appropriate
SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
Limit
1.13" (28.8 mm)
Commutator Undercut (Mica) DepthStandard
.20" (.5 mm)
Limit
0.08" (.2 mm)
Brush Length
.28" (7.0 mm)
Pinion Gap
0.2-0.7" (.5-2.0 mm)
Application
Ft. Lbs. (N.m)
Starter Mounting Bolt
21-25 (27-33)
Starter Connector Bolt
21-25 (27-33)
INCH Lbs. (N.m)
Starter Cover Bolt
35-53 (4-6)
Starter Cover Nut
35-53 (4-6)
Starter Cable Nut
80-124 (9-14)
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3712 of 3870
![MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2004 Mitsubishi ENDEAVOR 04 - Engine > ENGINE AND ENGINE COOLING :
ENGINE [Part 061000 ]
TSB No: 0413004 NHTSA ID: , July 01, 2004 : Replacement: 0413004R
Summary: power train control module (pcm) MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2004 Mitsubishi ENDEAVOR 04 - Engine > ENGINE AND ENGINE COOLING :
ENGINE [Part 061000 ]
TSB No: 0413004 NHTSA ID: , July 01, 2004 : Replacement: 0413004R
Summary: power train control module (pcm)](/manual-img/19/57105/w960_57105-3711.png)
2004 Mitsubishi ENDEAVOR 04 - Engine > ENGINE AND ENGINE COOLING :
ENGINE [Part 061000 ]
TSB No: 0413004 NHTSA ID: , July 01, 2004 : Replacement: 0413004R
Summary: power train control module (pcm) reprogramming for spark knock / diagnostic
trouble code (dtc) 0171. *tt
2004 Mitsubishi ENDEAVOR 04 - Power Train > POWER TRAIN [Part 100000 ]
TSB No: 0423001 NHTSA ID: , July 01, 2004 : Replacement: 0423001R
Summary: power train control module (pcm) reprogramming for a/t shift delay. *tt
2004 Mitsubishi ENDEAVOR 04 - Equipment > EQUIPMENT [Part 350000 ]
TSB No: 0454004 NHTSA ID: , May 01, 2004 : Replacement:
Summary: overhead console service parts. *tt
2004 Mitsubishi ENDEAVOR 04 - Air Bag > AIR BAGS [Part 140000 ]
TSB No: 0452B002 NHTSA ID: , March 01, 2004 : Replacement:
Summary: corrected advanced air bag troubleshooting procedures - service manual
revision. *tt
2004 Mitsubishi ENDEAVOR 04 - Differential Unit > POWER TRAIN : DRIVELINE
: DIFFERENTIAL UNIT [Part 105500 ]
TSB No: 0427001 NHTSA ID: , February 01, 2004 : Replacement:
Summary: rear differential noise diagnosis. *mr
2004 Mitsubishi ENDEAVOR 04 - Electrical Equipment > EQUIPMENT :
ELECTRICAL [Part 353000 ]
TSB No: 0442A001 NHTSA ID: , February 01, 2004 : Replacement:
Summary: remote keyless entry (all 2004 models). *tt
2004 Mitsubishi ENDEAVOR 04 - ABS Antilock > SERVICE BRAKES,
HYDRAULIC : ANTILOCK [Part 036000 ]
TSB No: 0435002 NHTSA ID: , January 01, 2004 : Replacement:
Summary: abs and tcl diagnostic trouble codes - service manual revision. *tt
Page 3714 of 3870

Summary: this bulletin contains repair procedures for possible conditions which may
cause water leakage into the vehicle's spare tire well, resulting in a musty smell. *tt
2004 Mitsubishi ENDEAVOR 04 - Air conditioner > EQUIPMENT : ELECTRICAL :
AIR CONDITIONER [Part 353600 ]
TSB No: 0355010 NHTSA ID: , October 01, 2003 : Replacement:
Summary: air conditioner expansion valve whooping noise coming from the passenger
side of the instrument panel which occurs during normal air conditioning operation. *tt
2004 Mitsubishi ENDEAVOR 04 - Side Rear Glass > VISIBILITY : GLASS,
SIDE/REAR [Part 132000 ]
TSB No: 0342A003 NHTSA ID: , September 01, 2003 : Replacement:
Summary: front door glass coming loose from regulator. *tt
2004 Mitsubishi ENDEAVOR 04 - Power Window > VISIBILITY : POWER
WINDOW DEVICES AND CONTROLS [Part 133000 ]
TSB No: 0342A001 NHTSA ID: , August 13, 2003 : Replacement:
Summary: front door glass coming loose from regulator. *tt
2004 Mitsubishi ENDEAVOR 04 - Differential Unit > POWER TRAIN : DRIVELINE
: DIFFERENTIAL UNIT [Part 105500 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: rear differential noise. *tt
2004 Mitsubishi ENDEAVOR 04 - Bumper > STRUCTURE : BODY : BUMPERS
[Part 162200 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: rear bumper poor fit. *tt
2004 Mitsubishi ENDEAVOR 04 - Windshield Wiper Washer > VISIBILITY :
WINDSHIELD WIPER/WASHER [Part 136000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: windshield washer spray. *tt
Page 3715 of 3870
![MITSUBISHI ENDEAVOR 2004 Service Repair Manual
2004 Mitsubishi ENDEAVOR 04 - Electrical Equipment > EQUIPMENT :
ELECTRICAL [Part 353000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: power plant check harness mb991923 availab MITSUBISHI ENDEAVOR 2004 Service Repair Manual
2004 Mitsubishi ENDEAVOR 04 - Electrical Equipment > EQUIPMENT :
ELECTRICAL [Part 353000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: power plant check harness mb991923 availab](/manual-img/19/57105/w960_57105-3714.png)
2004 Mitsubishi ENDEAVOR 04 - Electrical Equipment > EQUIPMENT :
ELECTRICAL [Part 353000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: power plant check harness mb991923 available for loan at no charge for a
limited time only. *tt
2004 Mitsubishi ENDEAVOR 04 - Door Hinge > STRUCTURE : BODY : DOOR :
HINGE AND ATTACHMENTS [Part 162310 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: door panel / interior trim panels coming loose. *tt
2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: roof crossbars. *tt
2004 Mitsubishi ENDEAVOR 04 - Side Rear Glass > VISIBILITY : GLASS,
SIDE/REAR [Part 132000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: front door glass coming loose from regulator. *tt
2004 Mitsubishi ENDEAVOR 04 - Engine > ENGINE AND ENGINE COOLING :
ENGINE [Part 061000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: oil drip on oil filter. *tt
2004 Mitsubishi ENDEAVOR 04 - Radio CD Player > EQUIPMENT : ELECTRICAL :
RADIO/TAPE DECK/CD ETC. [Part 353400 ]
TSB No: 0354006 NHTSA ID: , June 01, 2003 : Replacement:
Summary: condensed diagnostic information and quick-reference troubleshooting charts
for servicing the audio systems with multi-center display used in the 2004 endeavor. *tt