2004 MITSUBISHI ENDEAVOR engine

MD998718: Crankshaft Rear Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< BLOCK HEATER INSTALLATION Within 30° of the center, install the block heater as shown in Fi
g.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 139: Installing Block Heater

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< KNOCK SENSOR BRACKET INSTALLATION Check that the bracket is in proper contact with the cylinder block boss and tighten
to the specified torque in the order shown.
Tightening torque: 28+/-2 N.m (21+/-1 ft-lb)
Fig. 140: Installing Knock Sensor Bracket

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>>C<< CRANKSHAFT BEARING INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Measure the crankshaft journal diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its journals are painted/stamped at the positions
shown in the illustration.
Fig. 141: Identifying Color On Crankshaft

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2. The cylinder block bearing bore diameter identification marks are stamped at
the
position shown in the illustration from left to ri
ght, be
ginnin
g at No. 1.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 142: Cylinder Block Bearing Bore Diameter Identification Marks Are Stamped Left To Right

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 143: Carnkshaft Identification Marking Char
t
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. From the above table, select a bearing whose size is appropriate for the
crankshaft journal outside diameter. If the crankshaft journal outside diameter
ID color is "yellow" and the cylinder block bearing bore ID mark is "III," for
example, select a bearing whose ID color is "green" < No.1, 4 > or "red" <
No.2, 3 >.
If there is no ID color paint on the crankshaft, measure the journal outside
diameter and select a bearing appropriate for the measured valve.
Fig. 144: Identifying Color On Bearing

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Install bearing with the groove toward the cylinder block.
5. Install the bearing having no groove to the bearing cap.
Fig. 145: Installing Bearing

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>>D<< CRANKSHAFT THRUST BEARING INSTALLATION 1. Install the thrust bearing in the No.3 bearing bore in the cylinder block and in
the bearing cap. For easier installation, apply engine oil to the bearings; this
will hel
p hold them in
position.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 146: Installing Thrust Bearings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The thrust bearings must be installed with their groove toward the crankshaft
web.
>>E<< BEARING CAP/BEARING BOLT INSTALLATION 1. Attach the bearing cap on the cylinder block as shown in the illustration.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor