2004 MITSUBISHI ENDEAVOR display

2. Turn the ignition switch to the "ON" position.
3. Set scan tool MB991958 to data reading mode for auto-cruise control
system.
Item 06, Brake Switch.
When brake pedal is depressed, the display on scan tool
MB991958 should be "ON". When brake pedal is released, the display on scan tool
MB991958 should be "OFF".
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is the switch operating properly?
YES: Go to Step 5.
NO: Refer to SYMPTOM PROCEDURES
. Then go to Step 7 .
STEP 5. Using scan tool MB991958, check data list item 07: Transmission
Range Switch.
1. Connect scan tool MB991958 to the data link connector. (Refer to AUTO
-
CRUISE CONTROL SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY
).
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Auto, Cruise Control System - Endeavor

2. Turn the ignition switch to the "ON" position.
3. Set scan tool MB991958 to data reading mode for auto-cruise control
system.
Item 07, Transmission Range Switch.
When selector lever is at the "P" or "N" position, the display on
scan tool MB991958 should be "ON". When selector lever is at the "R" or "D" position, the display on
scan tool MB991958 should be "OFF".
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is the switch operating properly?
YES: Go to Step 6.
NO: Refer to SYMPTOM PROCEDURES
. Then go to Step 7 .
STEP 6. Check the Symptoms.
Q: Can auto-cruise control be set?
YES: It can be assumed that this malfunction is intermittent (Refer to
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
).
NO: Replace the PCM [Refer to POWERTRAIN CONTROL
MODULE (PCM)
]. Then go to Step 7.
STEP 7. Check the symptoms.
Q: Can auto-cruise control be set?
YES: The procedure is complete.
NO: Return to Step 1 .
INSPECTION PROCEDURE 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed. COMMENT The out
put shaft s
peed sensor si
gnal or the throttle bod
y is sus
pected.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Auto, Cruise Control System - Endeavor

CONNECTORS CONNECTORS LOCATION Data Link Connector
Under left side of dash.Fig. 35
.
Diode (Hazard Warning Switch
Circuit) (Up To December 2003)
Upper center of dash. See Fig. 87
.
Diode (Multi Center Display) (Up To
December 2003)
Upper center of dash. See Fig. 87
.
Grounding Cable
Right front of engine
compartment.Fig. 34
.
Grounding Connector (A-18)
Left side of engine compartment.Fig.
79 .
Horn (High) (A-19)
Left front of engine compartment. See
Fig. 79
.
Horn (Low) (A-01)
Right rear of engine compartment.Fi
g.
79 .
Ignition Coil 2, 4, 6 (B-28, B-27, B-26)
Top of engine. See Fig. 78
.
IOD
In engine compartment relay box. See
Fig. 18
.
Resistor (Automatic A/C) (C-21)
Under rear of center console. See Fi
g.
76 .
Seat Belt Pretensioner (Left) (D-24)
Base of left "B" pillar.Fig. 80
.
Seat Belt Pretensioner (Right) (D-32)
Base of right "B" pillar.Fig. 80
.
Spare Connector (Trailer Lights) (D-
13)
Center rear of vehicle.Fig. 80
.
Storage Connector
In engine compartment relay box. See
Fig. 18
.
TPMS Receiver
Lower center of dash. See Fig. 11
.
Component
Location
A13 (Gray, 17 Pin)
Left side of engine compartment.Fig. 79
.
B32 (Black, 10 Pin)
Top front of engine.Fig. 78
.
C04 (33 pin)
Left side of dash (joint connector 1).Fig. 76
.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

4. Connect a clamp-type DC test ammeter with a range of 0-150A to the
generator B terminal output wire.
5. Connect a digital-type voltmeter between the generator B terminal and the
positive battery terminal. (Connect the positive lead of the voltmeter to the B
terminal, and then connect the negative lead of the voltmeter to the positive
battery cable.)
6. Reconnect the negative battery cable.
7. Connect an engine tachometer or scan tool MB991958.
8. Leave the hood open.
9. Start the engine.
10. With the engine running at 2500 RPM, turn the headlights and other lights on
and off to adjust the generator load so that the value displayed on the ammeter
is slightly above 30A. Read the voltmeter. Voltage reading at or below limit
value means voltage drop between generator and batter is OK. There should be
a maximum voltage of 0.3V.
11. If the value displayed on the voltmeter is above the limit value, there is
probably a malfunction in the generator output wire. Check the wiring between
the
generator B terminal and the
positive batter
y terminal
(includin
g fusible
NOTE: The way of disconnecting the generator output wire and
of connecting the ammeter is possibly not found the
problem that the output current is dropping due to the
insufficient connection between terminal B and the
output wire.
NOTE: When the generator output is high and the value
displayed on the ammeter does not decrease to 30A,
set the value to 40A. Read the value displayed on the
voltmeter at this time. In the case the limit value
becomes maximum 0.4V. Adjust the engine speed by
gradually decreasing it until the value displayed on the
ammeter is 30A. Take a reading of the value displayed
on the voltmeter at this time

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

11. Immediately after setting the headlights to high beam and turning the heater
blower switch to the highest position, increase the engine speed to 2,500 RPM
and read the maximum current output value displayed on the ammeter. Limit
value: 70 percent of nominal current output.
12. The reading on the ammeter should be above the limit value. If the reading is
below the limit value and the generator output wire is normal, remove the
generator from the engine and check the generator.
13. Run the engine at idle speed after the test.
14. Turn the ignition switch to the LOCK (OFF) position.
15. Disconnect the engine tachometer or scan tool MB991958.
16. Disconnect the negative battery cable.
17. Disconnect the ammeter and voltmeter.
18. Connect the negative battery cable.
19. Run the engine for 10 minutes at an idle. REGULATED VOLTAGE TEST Required special tools:
MB991958: Scan Tool MUT
-III Sub Assembly.
NOTE: The current output value will depend on the electrical
load and the temperature of the generator body.
NOTE: If the electrical load is small while testing, the specified
level of current may not be output even though the
generator is normal. In such cases, increase the
electrical load by leaving the headlights turned on for
some time to discharge the battery or by using the
lighting system in another vehicle, and then test again.
NOTE: The specified level of current also may not be output if
the temperature of the generator body or the ambient
temperature is too high. In such cases, cool the
generator and then test again.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Generator installation. Check to be sure that the battery installed in the vehicle is fully charged. Generator drive belt tension. Fusible link. Abnormal noise from the generator while the engine is running.
2. Turn the ignition switch to the LOCK (OFF) position.
3. Disconnect the negative battery cable.
4. Use the special tool (Generator Harness Connector: MB991519) to connect a
digital-type voltmeter between the generator S terminal and ground. (Connect
the positive lead of the voltmeter to the S terminal, and then connect the
negative lead of the voltmeter to a secure ground or to the negative battery
terminal.)
5. Connect a clamp-type DC test ammeter with a range of 0-150A to the
generator B terminal output wire.
6. Reconnect the negative battery cable.
7. Connect an engine tachometer, or scan tool MB991958.
8. Turn the ignition switch to the ON position and check that the reading on the
voltmeter is equal to the battery positive voltage.
9. Check to be sure that all lights and accessories are off.
10. Start the engine.
11. Increase the engine speed to 2,500 RPM
12. Read the value displayed on the voltmeter when the current output by the
generator becomes 10A or less.
13. If the voltage reading conforms to the value in the voltage regulation table,
then the voltage regulator is operating normally. If the voltage is outside the
standard value, there is a malfunction of the volta
ge re
gulator or the
generator.
NOTE: If the voltage is 0V, the cause is probably an open
circuit in the wire or fusible link between the generator
S terminal and the battery positive terminal or
malfunctioning voltmeter.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 3: Removing Drain Plug

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Refill the specified quantity of oil.
Specified Engine Oil:
< Up to December 2003 >: Engine oils displaying ILSAC certification
symbol ("Starburst" symbol) or conforming the API classification SJ
ECor SJ/CD EC
< From January 2004 >: Engine oils conforming ILSAC GF-3
certification or the API classification SL, SL/CF

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

FASTENER TIGHTENING SPECIFICATIONS SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS SEALANT SEALANT SPECIFICATIONS LUBRICANT LUBRICANT SPECIFICATIONS ENGINE OIL < UP TO DECEMBER 2003 > ITEM
SPECIFICATION
Engine oil pan drain plug
39 +/-; 5 N.m (29 +/-; 3 ft-lb)
Engine oil filter
14 +/- 2 N.m(124 +/- 18 in-lb)
Engine oil pressure switch
10 +/- 2 N.m (87 +/- 17 in-lb)
ITEM
STANDARD VALUE
Engine oil pressure kPa (psi)
at idle
29 (4.2) or more
at 3,500 r/min
294 - 686 (43 - 100)
ITEM
SPECIFIED SEALANT
Engine oil pressure switch
3M
TM
AAD Part No. 8672 or equivalent
ITEM
ENGINE OIL
QUANTITY
dm
3 (qt)
Oil filter
Up to December 2003: Engine oils displaying
ILSAC certification symbol ("Starburst" symbol) or
conforming to the API classification SJ EC or
SJ/CD EC
From January 2004: Engine oils conforming ILSAC
GF-3 certification or the API classification SL,
SL/CF
0.3 (0.32)
Total
quantity
4.3 (4.5)
CAUTION: Never use nondetergent or straight mineral oil.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor