2004 MITSUBISHI ENDEAVOR check engine

Fig. 62: Removing Special Tool MD998443

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Check that notches in the each rocker shaft are facing the direction shown in
the illustration.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 63: Checking Notches In Each Rocker Shaft Are Facing Directio
n
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< CAMSHAFT OIL SEAL INSTALLATION 1. Apply engine oil to the camshaft oil seal lip.
Fig. 64: Identifying Installation Of Camshaft Oil Seal (Left Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 74: Tightening Bolts In Order Of Numbers

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the oil pan for cracks. Check the oil pan sealant-coated surface for damage and deformation. Check the oil screen for cracked, clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION < FRONT OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Install the timing belt by the following procedure so that there is no deflection
in the timing belt between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Camshaft sprocket (Left bank)
4. Water pump pulley
5. Camshaft sprocket (Right bank)
6. Tensioner pulley
3. Turn the camshaft sprocket (Right bank) counterclockwise until the tension
side of the timing belt is firmly stretched. Check all the timing marks again.
4. Use special tool MD998767 to push the tensioner pulley into the timing belt,
then temporarily tighten the center bolt.
Fi
g. 92: Pushin
g Tensioner Pulle
y Into Timin
g Bel
t

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 95: Removing Setting Pin That Has Been Inserted Into Auto
-
Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Turn the crankshaft clockwise twice to align the timing marks.
9. Wait for at least five minutes, then check that the auto-tensioner pushrod
extends within the standard value range.
Standard value (A): 4.8 - 6.0 mm (0.19 - 0.24 inch)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 96: Checking Auto
-Tensioner Pushrod Extends Within Standard
Value Range

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
10. If not, repeat the operation in steps 1 to 8 above.
11. Check a
gain that the timin
g marks of the s
prockets are ali
gned.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

>>C<< CRANKSHAFT PULLEY INSTALLATIONUse special tools MB991800 and MB991802 to install the crankshaft pulley.
Fig. 97: Installing Crankshaft Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION AUTO-TENSIONER ADJUSTER CHECK 1. Check for oil leak from seal, and replace it if leak is detected.
2. Check for wear or dama
ge at the to
p of the rod. Re
place it, if re
quired.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 98: Checking Rod

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. While holding the auto-tensioner with your hand, press the end of the pushrod
against a metal surface (such as the cylinder block) with a force of 98 - 196 N
(22 - 44 pound) and measure how far the pushrod is pushed in.
Standard value: Within 1 mm (0.04 inch)
A: Length when no force is applied
B: Length when force is applied
A - B: Movement in

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor