2004 MITSUBISHI ENDEAVOR differential

Fig. 123: Identifying Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
79. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value. Add 0.045 to 0.105 mm (0.0018 to 0.0041 inch)* to
the measured value and select a spacer with the corresponding thickness.
Adjustment spacer sizes are all listed on SERVICE SPECIFICATIONS
.
Select the most suitable one from among those listed.
NOTE: *is the thickness for the differential case preload.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 177: Installing Transfer Driven Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DIFFERENTIAL DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 178: Disassembly And Assembly View Of Differential

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998801: Bearing Remover MD998812: Installer Cap MD998820: Installer Adapter (42)
DISASSEMBLY SERVICE POINT << A >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with special tool MD998801, and then set them
on the
press.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

2. Push down on the differential case with the press to remove the bearing.
Fig. 179: Removing Bearing With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< SPACER, SIDE GEAR, WASHER, PINION AND PINION SHAFT INSTALLATION 1. Mount a spacer on the back surface of the side gear, and then install the side
gear in the differential case.
NOTE: When a new side gear is to be installed, mount a
medium thickness spacer [0.93 to 1.00 mm (0.0366 to
0.0395 inch)].

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 184: Using Special Tools And Installing Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< DIFFERENTIAL DRIVE GEAR INSTALLATION Apply ATF to the bolts, and then tighten the bolts to the specified torque in the
shown sequence.
Tightening torque: 132 +/- 5 N.m (98 +/- 4 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 185: Identif
ying Ti
ghtenin
g Tor
que Se
quence In Bolt Of Differential Drive
Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CENTER DIFFERENTIAL DISASSEMBLY AND ASSEMBLY < W4A5A >
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 186: Disassembly And Assembly View Of Center Differential

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998812: Installer Cap MD998917: Bearing Remover MB990930: Installer Adapter MD998824: Installer Adapter (50) MB990937: Installer Adapter
DISASSEMBLY SERVICE POINTS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

<< A >> TAPER ROLLER BEARING REMOVAL1. Support the taper roller bearing with special tool MD998917, and then set them
on the press.
2. Push down on the differential case with the press to remove the bearing.
Fig. 187: Removing << A >> Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with special tools MD998917 and MB990930,
and then set them on the press.
2. Push down on the differential case with the
press
to remove the bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor