2004 MITSUBISHI ENDEAVOR engine oil

Fig. 66: Installing Camshaft Sprocket Using Special Tools MD998715 And MB990767

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the camshaft sprocket mounting bolt to the specified torque.
Tightening torque: 88+/-10 N.m (65+/-7 ft-lb)
OIL PAN AND OIL SCREEN
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

REMOVAL AND INSTALLATIONFig. 67: Removing/Installing Oil Pan And Oil Screen Component

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REMOVAL SERVICE POINTS << A >> ENGINE LOWER OIL PAN REMOVAL
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

1. Remove the engine lower oil pan mounting bolts.
2. Apply a piece of wood to the lower oil pan and strike it with a hammer to
remove the engine lower oil pan.
Fig. 68: Removing Engine Lower Oil Pan

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<< B >>TORQUE CONVERTER CONNECTING BOLTS REMOVAL Remove the two tor
que converter connectin
g bolts as shown.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 69: Removing Two Torque Converter Connecting Bolts

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<< C >> ENGINE UPPER OIL PAN REMOVAL 1. Remove the engine upper oil pan mounting bolts.
2. Screw in the bolt (M10) into bolt hole A in the location shown. Then lift the
upper oil pan and remove it.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 70: Screwing In Bolt Into Bolt Hole A

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INSTALLATION SERVICE POINTS >>A<< ENGINE UPPER OIL PAN INSTALLATION 1. Remove sealant from the oil pan and cylinder block mating surfaces.
2. Degrease the sealant-coated surface and the engine mating surface.
3. Apply a bead of the sealant to the cylinder block mating surface of the engine
oil
pan as shown.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 71: Applying Bead Of Sealant To Cylinder Block Mating Surface Of Engine Oil Pan

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Specified sealant: 3M (tm) AAD Part No. 8672, 8704, 3M (tm) AAD Part
No.8679/8678 or equivalent.
4. Assemble the oil pan to the cylinder block within 15 minutes after applying the
sealant.
NOTE: The sealant should be applied in a continuous bead
approximately 4.0 mm (0.16 inch) in diameter.
CAUTION: The bolt holes for bolts 13 and 14 in the
illustration are cut away on the transaxle side. Be

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 72: Tightening Bolts In Order

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>>B<< ENGINE LOWER OIL PAN INSTALLATION 1. Remove sealant from the engine lower oil pan and engine upper oil pan.
2. Apply a bead of the sealant to the mating surface of the engine lower oil pan as
shown.
Fig. 73: Applying Bead Of Sealant To Mating Surface Of Engine Lower
Oil Pan

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Specified sealant: 3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

No.8679/8678 or equivalen
t
3. Assemble the engine lower oil pan to the engine upper oil pan.
4. Tighten the bolts in order of the numbers shown in the illustration.
NOTE: Install the engine lower oil pan within 15 minutes after
applying sealant.
CAUTION: Then wait at least one hour. Never start the
engine or let engine oil or coolant touch the
sealant surface during that time.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor