2004 ISUZU TF SERIES switch

6E–8 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
(SYMPTOM CODE B) (FLASH CODE 76) ECM
MAIN RELAY SWITCHED OFF TOO LATE 6E-337
Circuit Description ..................................... 6E-337
Diagnostic Aids .......................................... 6E-337
Diagnostic Trouble Code (DTC) P1625
(Symptom Code A) (Flash Code 76) ECM
Main Relay Switched Off Too Early ......... 6E-338
Diagnostic Trouble Code (DTC) P1625
(Symptom Code B) (Flash Code 76) ECM
Main Relay Switched Off Too Late .......... 6E-339
DIAGNOSTIC TROUBLE CODE (DTC) P1630
(SYMPTOM CODE A) (FLASH CODE 51)
FUEL INJECTION QUANTITY CIRCUIT
MALFUNCTION ....................................... 6E-340
DIAGNOSTIC TROUBLE CODE (DTC) P1630
(SYMPTOM CODE B) (FLASH CODE 51)
FUEL INJECTION QUANTITY CIRCUIT
MALFUNCTION ....................................... 6E-340
Circuit Description ..................................... 6E-340
Diagnostic Aids .......................................... 6E-341
Diagnostic Trouble Code (DTC) P1630
(Symptom Code A) (Flash Code 51) Fuel
Injection Quantity Circuit Malfunction ...... 6E-341
Diagnostic Trouble Code (DTC) P1630
(Symptom Code B) (Flash Code 51) Fuel
Injection Quantity Circuit Malfunction ...... 6E-341
DIAGNOSTIC TROUBLE CODE (DTC) P1650
(SYMPTOM CODE A)
(FLASH CODE 44) CAN DEVICE OFFLINE 6E-342
DIAGNOSTIC TROUBLE CODE (DTC) P1650
(SYMPTOM CODE B) (FLASH CODE 44)
CAN DEVICE HANG-UP ......................... 6E-342
Circuit Description ..................................... 6E-342
Diagnostic Aids .......................................... 6E-342
Diagnostic Trouble Code (DTC) P1650
(Symptom Code A) (Flash Code 44)
CAN Device Offline .................................. 6E-343
Diagnostic Trouble Code (DTC) P1650
(Symptom Code B) (Flash Code 44)
CAN Device Hang-up .............................. 6E-348
DIAGNOSTIC TROUBLE CODE (DTC) P1651
(SYMPTOM CODE A) (FLASH CODE 45)
CAN MALFUNCTION .............................. 6E-349
DIAGNOSTIC TROUBLE CODE (DTC) P1651
(SYMPTOM CODE B) (FLASH CODE 45)
CAN RECEIVES ERROR ........................ 6E-349
Circuit Description ..................................... 6E-349
Diagnostic Aids .......................................... 6E-349
Diagnostic Trouble Code (DTC) P1651
(Symptom Code A) (Flash Code 45)
CAN Malfunction ...................................... 6E-350
Diagnostic Trouble Code (DTC) P1651
(Symptom Code B) (Flash Code 45) CAN Receives Error ................................ 6E-351
DIAGNOSTIC TROUBLE CODE (DTC) P1690
(SYMPTOM CODE 4) (FLASH CODE 77)
CHECK ENGINE LAMP (MIL) CIRCUIT
VOLTAGE LOW ...................................... 6E-356
DIAGNOSTIC TROUBLE CODE (DTC) P1690
(SYMPTOM CODE 8) (FLASH CODE 77)
CHECK ENGINE LAMP (MIL) CIRCUIT
VOLTAGE HIGH ...................................... 6E-356
Circuit Description ...................................... 6E-356
Diagnostic Aids .......................................... 6E-356
Diagnostic Trouble Code (DTC) P1690
(Symptom Code 4) (Flash Code 77) Check
Engine Lamp (MIL) Circuit Voltage Low .. 6E-357
Diagnostic Trouble Code (DTC) P1690
(Symptom Code 8) (Flash Code 77) Check
Engine Lamp (MIL) Circuit Voltage High . 6E-360
SYMPTOM DIAGNOSIS ............................ 6E-361
PRELIMINARY CHECKS .......................... 6E-361
VISUAL/PHYSICAL CHECK ...................... 6E-361
INTERMITTENT ........................................ 6E-361
ENGINE CRANKS BUT WILL NOT RUN .. 6E-362
HARD START SYMPTOM ......................... 6E-366
ROUGH, UNSTABLE, OR INCORRECT
IDLE, STALLING SYMPTOM .................. 6E-370
SURGES AND/OR CHUGS SYMPTOM ... 6E-377
HESITATION, SAG, STUMBLE SYMPTOM 6E-383
CUTS OUT, MISSES SYMPTOM .............. 6E-389
LACK OF POWER, SLUGGISH OR
SPONGY SYMPTOM .............................. 6E-396
POOR FUEL ECONOMY SYMPTOM ....... 6E-402
EXCESSIVE WHITE SMOKE .................... 6E-407
EXCESSIVE BLACK SMOKE .................... 6E-413
ON-VEHICLE SERVICE PROCEDURE .... 6E-418
ENGINE CONTROL MODULE (ECM) ... 6E-418
CRANKSHAFT POSITION (CKP) SENSOR 6E-419
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR ....................................... 6E-419
MASS AIR FLOW (MAF) & INTAKE AIR
TEMPERATURE (IAT) SENSOR ............ 6E-420
THROTTLE POSITION SENSOR (TPS) ... 6E-420
EGR EVRV
(Electrical Vacuum Regulating Valve) ..... 6E-421

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–9
ABBREVIATION CHARTS
A bbreviations A ppellation
A/C Air conditioner
A/T Automatic transmission
ACC Accessory
BLK Black
BLU Blue
BRN Brown
CAN Controller Area Network
CEL Check engine lamp
CKP Crankshaft position sensor
DLC Data link connector
DTC Diagnosis trouble code
DVM Digital voltage meter
ECM Engine control module
ECT Engine coolant temperature
EEPROM Electrically erasable & programmable read only memory
EGR Ex haust gas recirculation
EVRV Electric vacuum regulating valve
GND Ground
GRY Gray
IAT Intake air temperature
IG Ignition
M/T Manual transmission
MAB High pressure solenoid valve cutoff (German abbreviation)
MAF Mass air flow
MIL Malfunction indicator lamp
OBD On-board diagnostic
ORN Orange
PNK Pink
RED Red
PSG Pump control unit (German abbreviation)
SW Switch
TCM Transmission control module
TCV Timing control valve
TDC Top dead center
TPS Throttle position sensor
VCC Voltage constunt control
VIO Violet
VSS Vehicle speed sensor
WHT Whi te
YEL Yellow

6E–40 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
CONNECTOR LIST
No. Connector face No. Connector face
B-24
Green Meter-BC-56
ECM-A
B-54
White J/B I2C-57
ECM-B
B-56
White J/B I4C-77
Clutch switch
B-58
Black Check connectorC-94
White TCM
B-62
White Ignition switch (IGSUB : G1)C-95
White TCM
B-63
White Ignition switch (IGSUB : G2)C-107
White J/B E2
B-68
ImmobilizerC-108
White J/B E1
C-2
Silver Engine room-RH groundC-109
Silver Body-LH ; ground
C-36
Silver Engine room-LH ; GroundC-115
Brown EVRV
C-44
White Stop lamp switchC-116

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–41
No. Connector face No. Connector face
C-118
A/C Resister & Neutral switchE-23
Gray Idle SW
C-123 E-41
Black Coolant temp sensor
C-124 E-44
Gray Vehicle speed sensor
E-3
Black Magnetic clutch AC COMPE-49
Gray Glow plug
E-6 E-51
Black Inhibiter switch
E-9 H-4
White Engine room ~ Mission
E-10
Silver Engine groundH-6
White Engine room ~ INST
E-11
Natural
green Neutral switchH-7
White Engine room ~ INST
E-12
Natural
green Neutral switchH-18
White Engine room ~ INST
E-22
Brown TPS 1 mainH-22
White Engine ~ Engine room C

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–53
ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNAL
4JA1-TC ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNA L
View Looking Into ECM Case
Signal or Continuity Tester Position
Pin
No. B/Box
No.Pin Function Wire
ColorKey SW
OffKey SW
OnEngine
IdleEngine
2000rpmECM
Connec-
tionRange (+) (-)
1 1 ECM Gro und BLK Continuity
with
gro und---Discon-
ne ctOhm 1 GND
2 2 ECM Gro und BLK Continuity
with
gro und---Discon-
ne ctOhm 2 GND
3 3 Batte ry Powe r Supply BLU/
REDLess than
1V10-14V Connect DC V 3 GND
25 25 No Conne ctio n - - - - - - - - -
26 26 No Conne ctio n - - - - - - - - -
27 27 Engine Spee d Output
(To Ta cho Me te r)LGN - - Approx.
23Hz by
w a v e fo rm
or approx.
6.3V Approx.
67Hz by
wave form
or approx.
6.8V Co nnect AC V 27 GND
28 28 No Conne ctio n - - - - - - - - -
29 29 No Conne ctio n - - - - - - - - -
30 30 Brake Switch 1 Signal GRN Less than
1VPedal is not stepped on: Less than 1V
Pedal is stepped on: 10-14VCo nnect DC V 30 GND
31 31 Clutch Switch Signal
(MT Only )YEL Less than
1VPedal is not stepped on: 10-14V
Pedal is stepped on: Less than 1VCo nnect DC V 31 GND
32 32 No Conne ctio n - - - - - - - - -
33 33 A/C ON Signa l Re la y GRN/
YELLess than
1VA/C re que st switch is turne d on: 10-
14V
A/C request switch is turned off: Less
than 1VCo nnect DC V 33 GND
34 34 No Conne ctio n - - - - - - - - -
35 35 To Da ta Link Co nnec-
tor No. 6 & Immobi-
lize r Contro l Unit (ICU
B8)YEL--------
36 36 No Conne ctio n - - - - - - - - -
37 37 No Conne ctio n - - - - - - - - -
38 38 Throttle Po sitio n Sen-
so r (TPS) Output Sig-
na lGRN/
ORGLess than
1VLess than 1V Approx.
0.5VCo nnect DC V 38 49
39 39 Key Sw itch Input Sig-
nal Via Engine FuseWHT Less than
1V10-14V Co nnect DC V 39 GND
40 40 No Conne ctio n - - - - - - - - -

6E–54 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
41 41 A/C Compresso r
Re la yWH T/
GRNLess than
1V10-14V A/C comp. is operated:
L e s s t h a n 1 V
A/C comp. is not oper-
ated: 10 - 14VCo nnect DC V 41 GND
42 42 Che ck Engine La mp GRN/
YELLess than
1VLamp is turned on: Less than 1V
Lamp is turned off: 10-14VCo nnect DC V 42 GND
43 43 Glow La mp ORG/
BLULess than
1VLamp is turned on: Less than 1V
Lamp is turned off: 10-14VCo nnect DC V 43 GND
44 44 No Conne ctio n - - - - - - - - -
45 45 To Da ta Link Co nnec-
to r No . 6BLU Less than
1V10-14V Co nnect DC V 45 GND
46 46 No Conne ctio n - - - - - - - - -
47 47 No Conne ctio n - - - - - - - - -
48 48 No Conne ctio n - - - - - - - - -
49 49 Throttle Po sitio n Sen-
so r (TPS) Gro undBLK/
GRNIdle :
Approx.
0.4K ohm /
WOT:
Approx.
4.0K ohm---Discon-
ne ctOhm 38 49
50 50 No Conne ctio n - - - - - - - - -
51 51 No Conne ctio n - - - - - - - - -
52 52 No Conne ctio n - - - - - - - - -
53 53 No Conne ctio n - - - - - - - - -
54 54 No Conne ctio n - - - - - - - - -
55 55 No Conne ctio n - - - - - - - - -
56 56 No Conne ctio n - - - - - - - - -
57 57 Throttle Po sitio n Sen-
sor (TPS) Po wer Sup-
plyRED/
GRNLess than
1VAppro x . 5V Co nnect DC V 57 49
58 58 ECM Re lay BLU/
BLK10-14V Less than 1V Connect DC V 58 GND
59 59 No Conne ctio n - - - - - - - - -
60 60 No Conne ctio n - - - - - - - - -
61 61 No Conne ctio n - - - - - - - - -
62 62 No Conne ctio n - - - - - - - - -
63 63 ECM Power Supply Less than
1V10-14V - DC V 63 GND
64 64 No Conne ctio n - - - - - - - - -
65 65 Bra ke Switch 2 Signa l WHT/
BLKLess than
1VPedal is not stepped on: 10-14V
Pedal is stepped on: Less than 1VCo nnect DC V 65 GND
66 66 No Conne ctio n - - - - - - - - -
67 67 No Conne ctio n - - - - - - - - -
68 68 Vehicle Spe ed Se n-
so r (VSS)YEL/
GRN- Approx . 14.5Hz by wav e fo rm or
approx. 6.0V at vehicle speed 20km/hCo nnect AC V 68 GND
69 69 Idle Switch GRN/
BLKLess than
1VPedal is not stepped on: Less than 1V
Pedal is stepped on: Approx. 5VCo nnect DC V 69 GND
70 70 No Conne ctio n - - - - - - - - -
71 71 No Conne ctio n - - - - - - - - -
72 72 No Conne ctio n - - - - - - - - -
73 73 No Conne ctio n - - - - - - - - -
74 74 No Conne ctio n - - - - - - - - -Signal or Continuity Tester Position
Pin
No. B/Box
No.Pin Function Wire
ColorKey SW
OffKey SW
OnEngine
IdleEngine
2000rpmECM
Connec-
tionRange (+) (-)

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–55
75 75 No Conne ctio n - - - - - - - - -
76 76 No Conne ctio n - - - - - - - - -
77 77 No Conne ctio n - - - - - - - - -
78 78 No Conne ctio n - - - - - - - - -
79 79 No Conne ctio n - - - - - - - - -
80 80 No Conne ctio n - - - - - - - - -
81 81 No Conne ctio n - - - - - - - - -
82 82 No Conne ctio n - - - - - - - - -
83 83 Ma ss Air Flo w (MAF)
Se nso r Po wer SupplyWH T/
REDLess than
1VAppro x . 5V Co nnect DC V 83 92
84 84 Intake Air Tempera-
ture (IAT) Sensor Sig-
na lBLK/
BLULess than
1V0 deg. C: Approx. 3.6V / 20 deg. C:
Approx. 2.6V / 40 deg. C: Approx.
1.7V / 60 deg. C: 1.1V / 80 deg. C:
0.7VCo nnect DC V 84 92
85 85 No Conne ctio n - - - - - - - - -
86 86 No Conne ctio n - - - - - - - - -
87 87 Neutral Switch BLK/
WH TLess than
1VIn neutral: Less than 1V
Other than neutral: 10-14VCo nnect DC V 87 GND
88 88 Ma ss Air Flo w (MAF)
Se nso r SignalGRN/
REDLess than
1VAppro x . 1V Appro x .
1.8VApprox.
2.5VCo nnect DC V 88 92
89 89 Engine Coolant Tem-
perature (ECT) Sen-
so r S ig na lGRY Less than
1V0 deg. C: Approx. 4.4V / 20 deg. C:
Approx. 3.8V / 40 deg. C: Approx.
2.9V / 60 deg. C: 2.1V / 80 deg. C:
1.4VCo nnect DC V 89 93
90 90 CKP Se nso r Signal RED - - Appro x .
47Hz by
w a v e fo rm Approx.
134Hz by
wave form
or approx.
1.1VCo nnect AC V 90 98
91 91 CKP Senso r Output
To Pump Co ntrol Unit
(PSG) No.8PNK - - Appro x .
47Hz by
w a v e fo rm Approx.
134Hz by
wave form
or approx.
0.7VCo nnect AC V 91 GND
92 92 Ma ss Air Flo w (MAF)
Se nsor GroundBLK/
REDContinuity
with
gro und- - - Connect Ohm 92 GND
93 93 Engine Coolant Tem-
perature (ECT) Sen-
so r Gro undBLK/
PNKContinuity
with
gro und- - - Connect Ohm 93 GND
94 94 Glo w Relay BLK/
REDLess than
1VGlow system is operated: Less than
1 V
Glow system is not operated: 10 - 14VCo nnect DC V 94 GND
95 95 No Conne ctio n - - - - - - - - -
96 96 No Conne ctio n - - - - - - - - -
97 97 EGR EVRV BLK/
ORG- - Approx. 140Hz by wave
fo rm whe n EVRV is
operated----
98 98 CKP Se nsor Ground WHT Continuity
with
gro und- - - Connect Ohm 98 GND
99 99 CAN (Contro ller Are a
Ne two rk) to PSG No .1BLU--------
100 100 CAN (Contro ller Are a
Ne two rk) to PSG No .2YEL--------Signal or Continuity Tester Position
Pin
No. B/Box
No.Pin Function Wire
ColorKey SW
OffKey SW
OnEngine
IdleEngine
2000rpmECM
Connec-
tionRange (+) (-)

6E–58 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
4JH1-TC ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNA L
View Looking Into ECM Case
Signal or Continuity Tester Position
Pin
No. B/
Box
No.Pin Function Wire
ColorKey SW
OffKey SW
OnEngine
IdleEngine
2000rpmECM
Connec-
tionRan
ge(+) (-)
1 1 ECM Gro und BLK Co ntinu-
ity with
ground---Discon-
ne ctOh m 1 GND
2 2 ECM Gro und BLK Co ntinu-
ity with
ground---Discon-
ne ctOh m 2 GND
3 3 Batte ry Powe r Sup-
plyBLU/
REDLe ss
tha n 1V10-14V Co nnect DC V 3 GND
2525No Connection---------
2626No Connection---------
27 27 Engine Spee d Output
(To Ta cho Mete r)LGN - - Approx .
23Hz by
wave
fo rm or
approx.
6.3V Approx.
67Hz by
wave
fo rm or
approx.
6.8V Co nnect AC V 27 GND
2828No Connection---------
29 29 Throttle Positio n Sig-
na l To TCM (A16)
(AT Only )- Appro x . 140Hz by wav e fo rm (Idle:
Off duty 10% / WOT: Off duty 90%)- ---
30 30 Bra ke Switch 1 Sig-
na lGRN Le ss
tha n 1VPedal is not stepped on: Less than
1V
Pedal is stepped on: 10-14VCo nnect DC V 30 GND
31 31 Clutch Switch Signa l
(MT Only )YEL Less
tha n 1VPedal is not stepped on: 10-14V
Pe da l is ste ppe d o n: Le ss tha n 1VCo nnect DC V 31 GND
3232No Connection---------
33 33 A/C ON Signa l Rela y GRN/
YELLe ss
tha n 1VA/C request switch is turned on: 10-
14V
A/C reque st switch is turne d off:
Less than 1VCo nnect DC V 33 GND
3434No Connection---------
35 35 To Data Link Co n-
necto r No. 6 & Immo-
bilize r Co ntrol Unit
(ICU B8)YEL--------
3636No Connection---------