Page 3045 of 4264

HEATER AND AIR CONDITIONING 1-35
Reading Sight Glass
High and low
pressure pipe
temperature The high pressure
pipe is hot and the
low pressure pipe
is cold. There is a
distinct difference
in temperature
between them. The high pressure
pipe is warm and
the low pressure
pipe is cool. There
is no great
difference in
temperature
between them. There is little
difference in
temperature
between the high
pressure pipe and
the low pressure
pipe. The high pressure
pipe is hot and the
low pressure pipe
is slightly warm.
There is a
difference in
temperature
between them.
Sight glass
condition Almost transparent.
A flow of bubbles
can be seen, but
they disappear
when the throttle is
opened.
A flow of bubbles
always can be
seen. It appears
sometimes
transparent, and
sometimes frothy.
Something like fog
faintly can be seen.
Evan at idle with
the fan at "HI" (with
the window fully
open), the bubbles
cannot be seen.
Air conditioning
cycle condition
OK NG
(Not enough
refrigerant) NG
(Almost no
refrigerant) NG
(Too much
refrigerant)
The sight glass provides accurate diagnosis only under the following conditions.
If the vehicle can be tested under these conditions, check the sight glass appearance and compare to the chart.
* Engine speed Idling
* A/C switch "ON"
* Blower fan operating at highest speed
* Air source selector lever at "RECIRC"
* Temperature control knob at coldest position
* Ambient temperature below 35
C (95
F) and humidity below 70% (See NOTE 1)
* High side pressure less than 1470 kPa (15 kg/cm
2 / 213 PSI) (See NOTE 2)
NOTE 1
If the vehicle cannot be moved to a testing location that meets these specifications, then the sight glass cannot be
used for diagnosis. You must discharge and recover the refrigerant, then recharge the system with the specified
amount of refrigerant. Then continue checking the system performance.
NOTE 2
If the high side pressure is greater than stated, the sight glass cannot be used for diagnosis. You must discharge
and recover the refrigerant, then recharge the system with the specified amount of refrigerant. Then continue
checking system performance.
Page 3126 of 4264
7B-8 MSG MODEL
Exhaust Pipe
1. Remove the exhaust pipe bracket from the transmission
case.
2. Remove the exhaust pipe.
Rear Propeller Shaft (Single Shaft Type)
1. Remove the propeller shaft flange yoke at the drive pinion
side
1.
2. Remove the propeller shaft from the transmission main
shaft spline
2.
Rear Propeller Shaft (Dual Shaft Type)
1. Apply setting marks to the 2nd propeller shaft flange yoke.
This will prevent mispositioning during the installation
procedure.
2. Remove the 2nd propeller shaft flange yoke bolts at the
drive pinion side
1.
3. Remove the center bearing retainer bolts
2 .
4. Remove the 1st propeller shaft with the center bearing and
the 2nd propeller shaft.
Pull the 1st propeller shaft toward the rear of the vehicle
until the spline yoke is free of the transmission main shaft.
Harness Connector
Disconnect the back up light switch connector and the
speedometer sensor connector.
Slave Cylinder
Remove the slave cylinder from the transmission case.
Page 3131 of 4264

MSG MODEL 7B-13
Starter Motor
1. Install the starter motor to the engine rear plate.
2. Tighten the starter motor bolts to the specified torque.
Starter Motor Torque N
m (kgf
m/lb
ft)
78 (8.0 / 58)
Slave Cylinder
Install the slave cylinder to the transmission case.
Slave Cylinder Bolt Torque N
m (kgf
m/lb
ft
)
78 (8.0 / 58)
Harness Connector
Connect the back up light switch connector and speedometer
sensor connector.
Rear Propeller Shaft (Single Shaft Type)
1. Insert the splined yoke 1 with the propeller shaft into the
transmission main shaft spline
2 .
2. Install the propeller shaft flange yoke
3 to the drive pinion
side.
3. Tighten the propeller shaft flange yoke bolt to the specified
torque.
Propeller Shaft Flange Yoke Bolt Torque Nm (kgfm/lbft)
M8 : 35.3 (3.6 / 26)
M10 : 62.7 (6.4 / 46.3)
Rear Propeller Shaft (Dual Shaft Type)
1. Place the center bearing and retainer 1 together with the
1st propeller shaft
2 and 2nd propeller shaft 7 on the No.4
crossmember
3.
2. Insert the splined yoke
4into the transmission main shaft
spline
5.
3. Tighten the center bearing retainer bolts
6 to the specified
torque.
Center Bearing Retainer Bolt Torque N
m (kgf
m/lb
ft)
60.8 (6.2 / 44.8)
4. Connect the 2nd propeller shaft
7 and drive pinion side 8.
Be sure to align the setting marks applied at disassembly.
5. Tighten the coupling bolts to the specified torque.
Propeller Shaft Flange Yoke Bolt
Torque N
m (kgf
m/lb
ft)
M8 : 35.3 (3.6 / 26)
M10 : 62.7 (6.4 / 46.3)
Page 3150 of 4264

7B-32 MSG MODEL
11. Mainshaft Ball Bearing
1) Apply the engine oil to the ball bearing inside
circumference.
2) Use a bench press and the bearing installer to install the
bearing.
The bearing snap ring groove must be facing the front o
f
the transmission.
Bearing Installer : 5-8840-0015-0 (J-22912-01)
12. Needle Bearing
13. 3rd Gear
1) Apply the engine oil to the 3rd needle bearing and the 3rd
gear.
2) Install the needle bearing and the gear to the mainshaft.
The dog teeth of the 3rd gear must, be facing the front side
of the transmission.
15. 3rd-4th Synchronizer Assembly
1)
Apply the recommended lubricating oil to the clutch hub
spline.
2) Install the synchronizer assembly to the mainshaft.
The sleeve light chamfering
1 and the clutch hub heavy
boss
2 must be facing the rear of the transmission.
16. Mainshaft Snap Ring
1) Select the snap ring which will provide the minimum
clearance between the mainshaft and the snap ring.
There are four snap ring sizes available.
The snap rings are numbered to indicate their thickness.
Mainshaft and Snap Ring Clearance mm(in)
Standard
0 - 0.05 (0.002)
Snap Ring Availability mm(in)Thickness Identification Number
1.50 (0.059) 1
1.55 (0.061) 2
1.60 (0.063) 3
1.65 (0.065) 4
2) Use a pair of snap ring pliers to install the snap ring to the
mainshaft.
Page 3354 of 4264
11B – 8 ANTITHEFT SYSTEM
ANTI-THEFT INDICATER SIDE TURN SIGNAL , HAZARD
WARNING LIGHT ; RH
ANTI-THEFT HORN FRT TURN SIGNAL , HAZARD
WARNING LIGHT ; RH
ENGINE HOOD SWANTI-THEFT
CONTROLLERRR DOOR SW ; RH
FRT DOOR LOCKACTUATOR ; RHFRT DOOR KEY SW ; RHFRT DOOR SW ; RH
RR DOOR LOCK ACTUATOR ; RHFRT DOOR SW ; LH
RR DOOR LOCK ACTUATOR ; LH RR DOOR SW ; LH
FRT DOOR LOCKACTUATOR ; LHFRT DOOR KEY SW ; LH
SIDE TURN SIGNAL , HAZARD
WARNING LIGHT ; LH FRT TURN SIGNAL , HAZARD
WARNING LIGHT ; LHRELAY ; HAZARD
RR TURN SIGNAL , HAZARD
WARNING LIGHT ; LH
RAW4C0XF000201
COMPONENT WIRING LOCATORS (LHD)
Page 3357 of 4264

ANTITHEFT SYSTEM 11B – 11
RTW48AXF025001
A
DOOR SW-DR
B-73
DOOR SW-PASSDOOR SW-RR RHDOOR SW-RR LH
L-7
0.5
B/W0.5
B/W0.5
B/W
0.5
R/G0.5
R/G0.5
R/G 0.5
R/G0.5
R/G
1
ALARMER C/U
(BUZZER)
1=with ALARMER C/U(BUZZER) only0.5
R/G0.5
R/G0.5
R/W
1.25
B
1.25
B
2.0
B
2.0
B
DOME
LIGHTHORN;
ANTI THEFT
L-91
H-72 L-9
2
RR DEF
(1)
WELD
SPLICE MAP
LIGHT
C-109
BODY-CTR
R-62
R-61
R-11
R-101
R-91 2
H-26L-11
L-1
2
H-1210
H-127R-1R-10R-9
0.5
R/B0.5
R/B
0.5
R/B0.5
R/B
2 2 2
9
H-2614
H-2613
H-26
C-11 10A
AUDIO
2 B-56 3
B-624 2
B-62 B-62
3 B-63
P-6P-5
8
BIG.1IG.2 MAIN
20
B/Y8
B/R
3
W/B
3
W3
W/B
3
B/Y
0.5
R/Y0.5
R/W0.5
R/W0.85R/Y
0.85
O/W
0.85O/W 1.25
LG/W 5
W
P-11
C-108 2
C-108
B1 B2
IG1 IG2 ACCOFF
ST
P-10P-2SBF-180A (4JA1/4JH1)
100A (6VE1/C24SE)
DOOR LOCKC-14
20A
ANTI THEFTC-17
10A
ROOM LAMPC-16
10A SBF-540A50A
SBF-9
BODY ENGINE
JANCTION BLOCK
B-56
8
B-43
2B-43
6
H-134
H-257
D-207
D-206H-104
H-247
D-103
D-104B-44
1B-44
2 4
B-445
B-442
C-117
5
H-12 9
B-43 3
B-43B-55
4B-56C-108
4
H-810 C-117
1 6
H-620
AUTO DOOR LOCK SW.
DRIVER SIDE
AUTO DOOR LOCK SW.
PASSENGER SIDE
0.5
LG/R
0.5
LG/R0.5
LG/R 0.5
R/L
0.5
R/L0.5
R/L
(POWER WINDOW SW.)
LOCK UN LOCK
WITH POWER WINDOW
DOOR LOCK
MOTORB ACC
ANTI THEFT C/U(with KEYLESS ENTRY) STARTER
SW.
3
L
POWER
SUPPLY
RTW48AXF025001
WIRING DIAGRAM (LHD)
Page 3362 of 4264

11B – 16 ANTITHEFT SYSTEM
A
DOOR SW-DR
B-73
DOOR SW-PASSDOOR SW-RR RHDOOR SW-RR LH
L-7
0.5
B/W0.5
B/W0.5
B/W
0.5
R/G0.5
R/G0.5
R/G 0.5
R/G0.5
R/G
1
ALARMER C/U
(BUZZER)
1=with ALARMER C/U(BUZZER) only0.5
R/G0.5
R/G0.5
R/W
1.25
B
1.25
B
2.0
B
2.0
B
DOME
LIGHTHORN;
ANTI THEFT
L-91
H-185 L-9
2
RR DEF
(1)
WELD
SPLICE MAP
LIGHT
C-2
ENGINE
ROOM RH
R-62
R-61
R-11
R-101
R-91 2
H-26L-11
L-1
2
H-1210
H-127R-1R-10R-9
0.5
R/B0.5
R/B
0.5
R/B0.5
R/B
2 2 2
9
H-2614
H-2613
H-26
C-11 10A
AUDIO
2 B-56 3
B-624 2
B-62 B-62
3 B-63
P-6P-5
8
BIG.1IG.2 MAIN
20
B/Y8
B/R
3
W/B
3
W3
W/B
3
B/Y
0.5
R/Y0.5
R/W0.5
R/W0.85R/Y
1.25
LG/W 5
W
P-11
C-108 2
C-108
B1 B2
IG1 IG2 ACCOFF
ST
P-10P-2SBF-180A (4JA1/4JH1)
100A (6VE1/C24SE)
DOOR LOCKC-14
20A
ANTI THEFTC-17
10A
ROOM LAMPC-16
10A SBF-540A50A
SBF-9
BODY ENGINE
JANCTION BLOCK
B-56
8
B-43
2B-43
6
H-104
H-247
D-207
D-206H-134
H-257
D-103
D-104B-44
1B-44
2 4
B-445
B-442
C-117
5
H-12 9
B-43 3
B-43B-55
4B-56C-108
4
H-181 C-117
1 6
AUTO DOOR LOCK SW.
DRIVER SIDE
AUTO DOOR LOCK SW.
PASSENGER SIDE
0.5
LG/R
0.5
LG/R0.5
LG/R 0.5
R/L
0.5
R/L0.5
R/L
(POWER WINDOW SW.)
LOCK UN LOCK
WITH POWER WINDOW
DOOR LOCK
MOTORB ACC
ANTI THEFT C/U(with KEYLESS ENTRY) STARTER
SW.
3
L
POWER
SUPPLY
RTW48AXF023901
WIRING DIAGRAM (RHD)
Page 3364 of 4264

11B – 18 ANTITHEFT SYSTEM
A
DOOR SW-DR
B-73
DOOR SW-PASSDOOR SW-RR RHDOOR SW-RR LH
L-7
0.5
B/W0.5
B/W0.5
B/W
0.5
R/G0.5
R/G0.5
R/G 0.5
R/G0.5
R/G
1
ALARMER C/U
(BUZZER)
1=with ALARMER C/U(BUZZER) only0.5
R/G0.5
R/G0.5
R/W
1.25
B
1.25
B
2.0
B
2.0
B
DOME
LIGHTHORN;
ANTI THEFT
L-91
H-185 L-9
2
RR DEF
(1)
WELD
SPLICE MAP
LIGHT
C-2
ENGINE
ROOM RH
R-62
R-61
R-11
R-101
R-91 2
H-26L-11
L-1
2
H-1210
H-127R-1R-10R-9
0.5
R/B0.5
R/B
0.5
R/B0.5
R/B
2 2 2
9
H-2614
H-2613
H-26
C-11 10A
AUDIO
2 B-56 3
B-624 2
B-62 B-62
3 B-63
P-6P-5
8
BIG.1IG.2 MAIN
20
B/Y8
B/R
3
W/B
3
W3
W/B
3
B/Y
0.5
R/Y0.5
R/W0.5
R/W0.85R/Y
1.25
LG/W 5
W
P-11
C-108 2
C-108
B1 B2
IG1 IG2 ACCOFF
ST
P-10P-2SBF-180A (4JA1/4JH1)
100A (6VE1/C24SE)
DOOR LOCKC-14
20A
ANTI THEFTC-17
10A
ROOM LAMPC-16
10A SBF-540A50A
SBF-9
BODY ENGINE
JANCTION BLOCK
B-56
8
B-43
2B-43
6
H-104
H-247
D-207
BD-206H-134
H-257
D-103
D-104B-44
1B-44
2 4
B-445
B-442
C-117
5
H-12 9
B-43 3
B-43B-55
4B-56C-108
4
H-181 C-117
1 6
AUTO DOOR LOCK SW.
DRIVER SIDE
AUTO DOOR LOCK SW.
PASSENGER SIDE
0.5
LG/R
0.5
LG/R0.5
LG/R 0.5
R/L
0.5
R/L0.5
R/L
(POWER WINDOW SW.)
LOCK UN LOCK
WITH POWER WINDOW
DOOR LOCK
MOTORB ACC
ANTI THEFT C/U with SUPER LOCK STARTER
SW.
3
L
POWER
SUPPLY
RTW48AXF025401
WIRING DIAGRAM (Super Lock)