Page 2894 of 4264
2A-2 FRAME AND BUMPER
FRONT BUMPER
REMOVAL AND INSTALLATION
RTW42ALF000101
Removal Steps
1. Radiator grille
2. Front bumper fascia
3. Bezel (W/O Fog light)
4. Fog light
5. Front bumper flare assembly (W/ Front
wheel extention)
6. Front bumper inpact support assembly
7. Front bumper inpact bar assembly
(Except Europe equipment)
8. Front bumper inpact bar assembly (For
Europe equipment)
9. Fascia support side bracket
10. Fascia support lower bracket
Installation Steps
10. Fascia support lower bracket
9. Fascia support side bracket
8. Front bumper inpact bar assembly (For
Europe equipment)
7. Front bumper inpact bar assembly
(Except Europe equipment)
6. Front bumper inpact support assembly
5. Front bumper flare assembly (W/ Front
wheel extention)
4. Fog light
3. Bezel (W/O Fog light)
2. Front bumper fascia
1. Radiator grille
Page 2895 of 4264
FRAME AND BUMPER 2A-3
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Front Bumper Fascia
Remove the nine clips and four screws.
Disconnect the fog light harness connectors.
Important Operations - Installation
8. Front Bumper Inpact Bar Assembly (For Europe
equipment)
7. Front Bumper Inpact Bar Assembly (Except Europe
equipment)
Tighten the fixing bolts to the specified torque.
Torque N
m(kgf
m/lb
ft)
62 (6.3
/ 46)
This illustration is except Europe equipment model.
5. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.
Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)
4. Fog Light
Tighten the fixing nuts to the specified torque.
Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)
Page 2896 of 4264
2A-4 FRAME AND BUMPER
REAR STEP BUMPER
REMOVAL AND INSTALLATION
RTW32AMF000301
Removal Steps
1. Rear step bumper assembly
2. Side step pad
3. License light
4. Rear bumper center pad
5. Extension harness
6. Back bar / Conner brace
7. Rear bumper
8. Reinforce assembly
Installation Steps
8. Reinforce assembly
7. Rear bumper
6. Back bar / Conner brace
5. Extension harness
4. Rear bumper center pad
3. License light
2. Side step pad
1. Rear step bumper assembly
Important Operations - Removal
1. Rear Step Bumper Assembly
Remove the 3 bolts from each side.
Disconnect the extension harness connector.
Page 2935 of 4264
SHEET METAL 2B-3
Important Operations - Removal
1. Washer Nozzle Tube
1) Open the hood.
2) Support the hood.
3) Remove the windshield washer nozzle tube.
2. Hood Hinge Bolts
Before removing
the hinges from the engine hood, scribe a
mark showing location of
the hinges to facilitate installation in
the original position.
RTW32BSH000101
Important Operations - Installation
3. Engine Hood
Check the engine hood and fender. (1)
Clearance : 4.0 mm (0.16 in)
Height (step) : Flushness
Adjust clearance with the hinges on the engine hood.
Adjust height (step) with the hood rests (1).
Engine Hood Striker
Apply a light coat of grease to the striker.
Page 2939 of 4264
SHEET METAL 2B-7
FRONT FENDER PANEL
REMOVAL AND INSTALLATION
RTW42BLF000201
Removal Steps
Installation Steps
1. Radiator grille
7. Front fender panel
2. Mud guard (W/O Front wheel extention)
6. Side turn signal light
3. Front wheel extention (W/ Front wheel
extention)
5. Front bumper facia
4. Inner liner
4. Inner liner
5. Front bumper facia
3. Front wheel extention (W/ Front wheel
extention)
6. Side turn signal light
2. Mud guard (W/O Front wheel extention)
7. Front fender panel
1. Radiator grille
Page 3002 of 4264
0B-14 MAINTENANCE AND LUBRICATION
GRADE LUBRICATION MAKE BRAND / TYPE
API ACEA
Automatic transmission
Power steering ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX
SHELL
ELF
TOTAL
CASTROL
CASTROL BESCO ATF III, ATF II
ESSO ATF D (DEXRON
II-D)
MOBIL ATF (DEXRON III)
ATF HD (DEXRON II)
SHELL DONAX TA (DEXRON II-D)
ELFMATIC G3 (DEXRON III)
TOTAL FLUID IID (DEXRON II-D)
TQ-D (DEXRON II)
TQ DEXRON III (DEXRON III)
Grease fitting
(Multi purpose grease) ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL
TOTAL
CASTROL BESCO L-2 GREASE (No.2), L-3 GREASE (No.3)
RONEX MP (No.2)
MOBILGREASE HP 222 (No.2)
STARPLEX-2 (No.2)
RETINAX A (No.2)
MULTIS EP2, EP3 (No.2, No.3)
LM GREASE (No.2, No.3)
Propeller shaft sliding yoke
Universal joint
Multi purpose grease
containing molybdenum
disulfide ISUZU GENUINE
EXXON / ESSO
EXXON / ESSO
CALTEX
TOTAL ONE LUBER MO GREASE
BEACON Q2 (No.2)
MULTIPURPOSE GREASE (Moly) (No.2)
MOLYTEX GREASE EP2 (No.2)
TOTAL MULTIS MS2 (No.2)
Engine cooling system ISUZU GENUINE
TEXACO
CALTEX
GM GENUINE BESCO LLC SUPER TYPE E
HAVOLINE EXTENDED LIFE ANTIFREEZE
COOLANT
HAVOLIN XLC
EXTENDED LIFE COOLANT 6280
XLC
GOODWRENCH DEX-COOL
(TM) ANTIFREEZE
EXTENDED LIFE COOLANT
FLUID TYPE
Clutch and brake fluid reservoir Besco brake fluid (For light duty)
Hydraulic brake fluid SAE J1703
FMVSS 116 DOT.3 grade
DIESEL FUEL/APPLICABLE STANDARD
JIS (JAPANESE INDUSTRIAL STANDARD) Based on K2204 GAS OIL
DIN (DEUTSCHE INDUSTRIE NORMEN) Based on EN590 : 1997
SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) Based on SAE J-313C
BS (BRITISH STANDARD) Based on BS EN590 : 1997
NOTE:
Use the applicable standard or equivalent for diesel fuels.
Page 3003 of 4264
MAINTENANCE AND LUBRICATION 0B-15
RECOMMENDED FLUIDS AND LUBRICANTS (For EUROPE)
In order to obtain maximum performance and longest service life from your ISUZU vehicles, it is very important to
select and use correctly best lubricants and diesel fuels.
When lubricating, be sure to use ISUZU genuine lubricants or recommended lubricants listed below, according to
the maintenance schedule for each vehicle model.
LUBRICATION/FLUID GRADE
API ACEA OTHER
Diesel engine crankcase B2/B3
E2/E3
Manual transmission
Transfer case B2/B3
E2/E3
Differential
Shift on the fly system
(GL-5 only)
GL-5 BESCO GEAR OIL SH (80W-90, 90, 140) (ISUZU GENUINE)
BESCO SHIFT ON THE FLY (75W-90) (ISUZU GENUINE)
GEAR OIL GX (85W-90) (EXXON / ESSO)
MOBILUBE HD (80W-90, 85W-140) (MOBIL)
THURBAN GL-5 EP (80W-90, 85W-140) (CALTEX)
SPIRAX HD (90, 140) (SHELL)
TRANSELF TYPE B (80W-90, 85W-140) (ELF)
TRANSMISSION TM (80W-90, 85W-140) (TOTAL)
Differential
(Limited Slip Differential)
GL-5 * Limited
Slip
Differential
Gear
Lubricant
BESCO GEAR OIL LSD (140) (ISUZU GENUINE)
GEAR OIL LSA (90) (EXXON/ESSO)
MOBILUBE HD LS (80W-90) (MOBIL)
GEAR OIL LSD (90) (CALTEX)
TRANSELF TYPE BLS (90) (SHELL)
TRANSMISSION DA (85W-90) (ELF)
HYPOY LS (90) (TOTAL)
Automatic transmission
Power steering
DEXRON II, III
Propeller shaft sliding yoke
Universal joint
(General purpose grease in
Molybdenum) NLGI #2 or #3
multi purpose type grease
containing molybdenum disulfide
Engine cooling system Good quality ethylene glycol antifreeze or GM spec.
6033-M or equivalent
* If GL-5 Limited Slip Differential Lubricant is not available, use GL-5 Lubricant together with Limited Slip Differential Lubricant additive (Parts No. 8-01052-358-0) or
equivalent.
FLUID TYPE
Clutch and brake fluid reservoir Besco brake fluid (For light duty)
Hydraulic brake fluid SAE J1703
FMVSS 116 DOT.3 grade
DIESEL FUEL/APPLICABLE STANDARD
JIS (JAPANESE INDUSTRIAL STANDARD)
DIN (DEUTSCHE INDUSTRIE NORMEN)
SAE (SOCIETY OF AUTOMOTIVE ENGINEERS)
BS (BRITISH STANDARD) Based on K2204 GAS OIL
Based on EN590: 1997L
Based on SAE J-313C
Based on BS EN590: 1997
NOTE:
Use the applicable standard or equivalent for diesel fuels.
Page 3044 of 4264
1-34 HEATER AND AIR CONDITIONING
9) Check for refrigerant leaks by using a HFC-134a leak
detector.
A fully charged system is indicated by the sight glass on
the receiver/drier being free of any bubbles (Refer to
"Reading Sight Glass").
Check the high and low pressure value of the manifold
gauge. (Refer to “CHECKING REFRIGERANT SYSTEM
WITH MAINFOLD GAUGE” in SERVICE
INFORMATION.)
Immediately after charging refrigerant, both high and low
pressures are slightly high and to the left of the gauge, but they
settle down to the guide pressure valves as shown below:
Ambient temperature; 3035C (8695F)
Guide pressure
High-pressure side;
Approx. 1373
1670 kPa (14
17 kg/cm
2 / 199
242 PSI)
Low-pressure side;
Approx. 127
245 kPa (1.3
2.5 kg/cm
2 / 18
36 PSI)
10) Close the low pressure hand valve and charge valve of the
refrigerant container.
11) Stop the air conditioning and the engine.
12) Disconnect the high and low pressure hoses from the
manifold gauge fittings.
