Page 1419 of 3371
EC-228Revision: August 2007
DTC P0181 FTT SENSOR
2004 QX56
Diagnostic ProcedureUBS00H38
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
3. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
2. Turn ignition switch ON.
3. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
BBIA0354E
BBIA0583E
Voltage: Approximately 5V
PBIB0932E
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DTC P0181 FTT SENSOR
EC-229
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4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors C1, E41
Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
>> Repair harness or connector.
5. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and combination
meter terminal 16. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors C1, E41
Harness connectors E152, M31
Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter
>> Repair open circuit or short to ground or short to power in harness or connector.
7. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-229, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00H39
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.Continuity should exist.
Page 1424 of 3371
DTC P0182, P0183 FTT SENSOR
EC-233
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Diagnostic ProcedureUBS00H3F
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
3. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
2. Turn ignition switch ON.
3. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
BBIA0354E
BBIA0583E
Voltage: Approximately 5V
PBIB0932E
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EC-234Revision: August 2007
DTC P0182, P0183 FTT SENSOR
2004 QX56
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors C1, E41
Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
>> Repair harness or connector.
5. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and combination
meter terminal 16. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors C1, E41
Harness connectors E152, M31
Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter
>> Repair open circuit or short to ground or short to power in harness or connector.
7. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-234, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00H3G
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.Continuity should exist.
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EC-334Revision: August 2007
DTC P0460 FUEL LEVEL SENSOR
2004 QX56
DTC P0460 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00H5X
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H5Y
NOTE:
If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation ProcedureUBS00H5Z
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-335, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460Fuel level sensor circuit
noiseEven though the vehicle is parked, a signal
being varied is sent from the fuel level sensor
to ECM.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor
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DTC P0460 FUEL LEVEL SENSOR
EC-335
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Diagnostic ProcedureUBS00H60
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H61
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Page 1527 of 3371

EC-336Revision: August 2007
DTC P0461 FUEL LEVEL SENSOR
2004 QX56
DTC P0461 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00H62
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H63
NOTE:
If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
Overall Function CheckUBS00H64
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WAR NIN G:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-9,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-46, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CONSULT-II.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461Fuel level sensor circuit
range/performanceThe output signal of the fuel level sensor
does not change within the specified range
even though the vehicle has been driven a
long distance.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor
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DTC P0461 FUEL LEVEL SENSOR
EC-337
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7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-
II.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-
5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during
step 7 to 10 and 10 to 12.
If NG, go to EC-337, "
Diagnostic Procedure" .
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-337, "
Diagnostic Procedure" .
Diagnostic ProcedureUBS00H65
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H66
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
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