Page 328 of 3371

TRANSMISSION ASSEMBLY
AT-257
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INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E
Page 331 of 3371

AT-260
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed, install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E
Page 350 of 3371
DISASSEMBLY
AT-279
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27. Push A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
28. Remove oil pan and oil pan gasket.
29. Check foreign materials in oil pan to help determine causes of
malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT-15, "
A/T Fluid Cooler Cleaning" .
30. Remove magnets from oil pan.
SCIA5022E
SCIA2308E
SCIA5199E
SCIA5200E
Page 365 of 3371
AT-294
REPAIR FOR COMPONENT PARTS
Revision: August 20072004 QX56
2. Using a flat-bladed screwdriver, install snap ring in front sun
gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in illustration, check installation direction of
3rd one-way clutch.
SCIA3 110 E
SCIA3131E
Page 415 of 3371

ATC-10
PRECAUTIONS
Revision: August 20072004 QX56
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
*: Always check with the Parts Department for the latest parts information.
WAR NIN G:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings.
When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: NISSAN A/C System Oil Type DH-PS
Part number: KLH00-PAGS0
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
Connec-
tion typeO-ring
sizePart number* D mm (in) W mm (in)
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701)
New
1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094)
New
1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091)
New
1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701)
New 24 92195 AH300 21.8 (0.858) 2.4 (0.094)
SHA8 14 E
Page 420 of 3371

PREPARATION
ATC-15
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(J-41995)
Electronic refrigerant leak detectorPower supply:
DC 12V (battery terminal)
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220)
UV lamp and UV safety goggles
(J-41459)
Refrigerant dye injector
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)
(J-43872)
Refrigerant dye cleanerPower supply:
DC 12V (battery terminal)
(J-42220)
UV lamp and UV safety gogglesPower supply:
DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)Application: For HFC-134a (R-134a)
PAG oil
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottleFor injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
(J-43872)
Refrigerant dye cleanerFor cleaning dye spills. Tool number
(Kent-Moore No.)
Tool nameDescription
AHA2 81 A
ZHA2 00 H
SHA438F
SHA439F
SHA440F
SHA441F
Page 492 of 3371

TROUBLE DIAGNOSIS
ATC-87
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6. CHECK VARIABLE BLOWER CONTROL POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect variable blower control connector M122.
2. Check continuity between front blower motor relay harness con-
nector M107 terminals 3 (W/L) and 6 (W/L), and variable blower
control harness connector M122 terminal 1 (W/L).
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK VARIABLE BLOWER CONTROL SIGNAL CIRCUIT
1. Disconnect front air control connector M49.
2. Check continuity between front air control harness connector
M49 terminal 13 (G/R) and variable blower control harness con-
nector M122 terminal 2 (G/R).
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8. CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between front blower motor relay harness con-
nector M107 terminal 1 (Y/G) and ground.
OK or NG
OK >> GO TO 9.
NG >> Repair harness or connector.
9. CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between front blower motor relay harness con-
nector M107 terminal 2 (R/B) and front air control harness con-
nector M49 terminal 26 (R/B).
OK or NG
OK >> Replace front air control. Refer to ATC-135, "FRONT
AIR CONTROL" .
NG >> Repair harness or connector.3, 6 - 1 : Continuity should exist.
WJIA0784E
13 - 2 : Continuity should exist.
WJIA0785E
1 - Ground : Battery voltage should exist.
WJIA0786E
2 - 26 : Continuity should exist.
WJIA0471E
Page 494 of 3371
TROUBLE DIAGNOSIS
ATC-89
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Revision: August 20072004 QX56
COMPONENT INSPECTION
Front Blower Motor Relay
Check continuity between terminals by supplying 12 volts and
ground to coil side terminals of relay.
Front Blower Motor
Confirm smooth rotation of the blower motor.
Ensure that there are no foreign particles inside the blower unit.
Apply 12 volts to terminal 2 and ground to terminal 1 and verify
that the motor operates freely and quietly.
LJIA0068E
WJIA0895E