AT-4Revision: August 20072004 QX56 A/T Does Not Shift: 2nd gear → 1st gear .............227
Vehicle Does Not Decelerate By Engine Brake ....230
SHIFT CONTROL SYSTEM ....................................233
Control Device Removal and Installation ..............233
Adjustment of A/T Position ...................................234
Checking of A/T Position ......................................234
A/T SHIFT LOCK SYSTEM .....................................236
Description ............................................................236
Shift Lock System Electrical Parts Location .........236
Wiring Diagram — A/T — SHIFT ..........................237
Shift Lock Control Unit Reference Values .............238
Component Inspection ..........................................239
ON-VEHICLE SERVICE ..........................................241
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 ...............................................................241
Rear Oil Seal ........................................................252
AIR BREATHER HOSE ...........................................253
Removal and Installation ......................................253
TRANSMISSION ASSEMBLY ................................255
Removal and Installation (4x2) .............................255
Removal and Installation (4x4) .............................258
OVERHAUL .............................................................261
Components .........................................................261
Oil Channel ...........................................................269
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................271
DISASSEMBLY .......................................................273
Disassembly .........................................................273REPAIR FOR COMPONENT PARTS ...................... 290
Oil Pump ............................................................... 290
Front Sun Gear, 3rd One-Way Clutch ................... 292
Front Carrier, Input Clutch, Rear Internal Gear ..... 295
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub .............................................. 300
High and Low Reverse Clutch .............................. 305
Direct Clutch ......................................................... 307
ASSEMBLY ............................................................. 309
Assembly (1) ......................................................... 309
Adjustment ............................................................ 322
Assembly (2) ......................................................... 324
SERVICE DATA AND SPECIFICATIONS (SDS) .... 331
General Specifications .......................................... 331
Vehicle Speed When Shifting Gears ..................... 331
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................. 332
Vehicle Speed When Performing and Releasing
Slip Lock-up .......................................................... 332
Stall Speed ............................................................ 332
Line Pressure ........................................................ 332
A/T Fluid Temperature Sensor .............................. 332
Turbine Revolution Sensor .................................... 332
Vehicle Speed Sensor A/T (Revolution Sensor) ... 332
Reverse brake ....................................................... 333
Total End Play ....................................................... 333
AT-8
PRECAUTIONS
Revision: August 20072004 QX56
Precautions UCS002C3
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch “OFF” and disconnect
negative battery cable. Because battery voltage is applied
to TCM even if ignition switch is turned “OFF”.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
If the repair is completed the DTC should not be displayed
in the “DTC CONFIRMATION PROCEDURE”.
Always use the specified brand of ATF. Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRICANTS"
.
Use paper rags not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to pre-
vent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transaxle with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT-13, "
Changing A/T Fluid" , AT- 1 3 , "Checking A/T Fluid" .
SEF 2 89 H
SEF 2 17 U
AT-58
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Inspections Before Trouble DiagnosisUCS002CX
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to AT - 1 3 , "Checking A/T Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D”
position.
5. While holding down the foot brake, gradually press down the
accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
8. Cool down the ATF.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
A/TReplace the ATF and check for
improper operation of the A/T.
SAT6 3 8A
SAT6 4 7B
SCIA1224E
SAT5 1 4G
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-193
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
3. CHECK STARTING SYSTEM
Check the starting system. Refer to SC-10, "
STARTING SYSTEM" .
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
In “P” Position, Vehicle Moves When PushedUCS002IK
SYMPTOM:
Even though the selector lever is set in the “P” position, the parking mechanism is not actuated,
allowing the vehicle to be moved when it is pushed.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnosis results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
2. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 3 4 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fiuid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 4.
4. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.58).
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
LCIA0324E
SCIA5199E
AT-194
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
In “N” Position, Vehicle MovesUCS002IL
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
2. CHECK CONTROL CABLE
Check the control cable.
Refer to AT-234, "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunction items. If any items are damaged,
repair or replace damaged parts. Refer to AT - 6 8 , "
Symp-
tom Chart" (Symptom No.60).
LCIA0324E
SAT6 3 8A
SCIA5199E
AT-196
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
4. CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 5.
NG >> Refill ATF.
5. CHECK LINE PRESSURE
Check line pressure at idle with selector lever in “D” position. Refer
to AT - 5 9 , "
LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 8.
NG - 1 >> Line pressure high: GO TO 6.
NG - 2 >> Line pressure low: GO TO 7.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
–Power train system. Refer to AT-273, "Disassembly" .
–Transmission case. Refer to AT-273, "Disassembly" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
SAT6 3 8A
SAT4 9 4G
AT-204
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
3. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR
Check accelerator pedal position (APP) sensor. Refer to AT- 1 2 9 , "
DTC P1705 THROTTLE POSITION SEN-
SOR"
OK or NG
OK >> GO TO 4.
NG >> Repair or replace accelerator pedal position (APP) sensor.
4. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 5.
NG >> Refill ATF.
5. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT- 5 9 , "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 8.
NG - 1 >> Line pressure high. GO TO 6.
NG - 2 >> Line pressure low. GO TO 7.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
SAT6 3 8A
SAT4 9 4G
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-211
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
P1705 THROTTLE POSITION SENSOR" , AT- 11 2 , "DTC P0720 VEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR)" , AT - 1 3 6 , "DTC P1721 VEHICLE SPEED SENSOR MTR" .
NO >> GO TO 3.
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 3 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-59, "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 7 3 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 7 3 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
–Power train system. Refer to AT- 2 7 3 , "Disassembly" .
–Transmission case. Refer to AT - 2 7 3 , "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
SAT6 3 8A
SAT4 9 4G