Page 289 of 3371

AT-218
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
2. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 7.
4. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.25).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5. CHECK SYMPTOM
Check again. Refer to AT-63, "
Cruise Test - Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6. PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT- 9 0 , "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
SAT6 3 8A
SCIA5199E
Page 291 of 3371

AT-220
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
Engine Speed Does Not Return to IdleUCS002IX
SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate front brake solenoid valve, direct clutch solenoid valve, ATF pressure
switch 1, ATF pressure switch 5, accelerator pedal position sensor, vehicle speed sensor A/T (revolution sen-
sor) and vehicle speed sensor MTR?
YES >> Check the malfunctioning system. Refer to AT-151, "DTC P1757 FRONT BRAKE SOLENOID
VA LV E" , AT-157, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE" , AT- 1 7 5 , "DTC P1841
ATF PRESSURE SWITCH 1" , AT-181, "DTC P1845 ATF PRESSURE SWITCH 5" , AT-129,
"DTC P1705 THROTTLE POSITION SENSOR" , AT- 11 2 , "DTC P0720 VEHICLE SPEED SEN-
SOR A/T (REVOLUTION SENSOR)" , AT-136, "DTC P1721 VEHICLE SPEED SENSOR MTR" .
NO >> GO TO 3.
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 7.
4. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.65).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
SAT6 3 8A
SCIA5199E
Page 294 of 3371

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-223
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
4. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 3 4 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.14).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 6 , "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8. PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT-90, "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
LCIA0324E
SCIA5199E
Page 297 of 3371

AT-226
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnosis results indicate PNP switch, ATF pressure switch 6?
YES >> Check the malfunctioning system. Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" , AT-184, "DTC P1846 ATF PRESSURE SWITCH 6" .
NO >> GO TO 2.
2. CHECK A/T FLUID LEVEL
Check the A/T fluid level again. Refer to AT- 1 3 , "
Checking A/T Fluid"
.
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3. CHECK CONTROL CABLE
Check the control cable.
Refer to AT-234, "Checking of A/T Position" .
OK or NG
OK >> GO TO 4.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
4. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 8.
5. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.16).
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
SAT6 3 8A
LCIA0324E
SCIA5199E
Page 300 of 3371

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-229
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
4. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 3 4 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 6 , "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8. PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT-90, "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
LCIA0324E
SCIA5199E
Page 302 of 3371

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-231
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
3. CHECK A/T FLUID LEVEL
Check the A/T fluid level again. Refer to AT-13, "
Checking A/T Fluid"
.
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 3 4 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to AT-234, "
Adjustment of A/
T Position" .
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.53).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 6 , "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
SAT6 3 8A
LCIA0324E
SCIA5199E
Page 323 of 3371

AT-252
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
Rear Oil SealUCS002JC
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft.Refer to PR-9, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
109, "REMOVAL AND INSTALLATION" .
3. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-1 3, "
Changing A/T Fluid"
,AT- 1 3 , "Checking A/T Fluid" .
1. As shown below, use a drift to drive rear oil seal into the exten-
sion case (2WD models) or adapter case (4WD models) until it
is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal
2. Install transfer to transmission (4WD models). Refer to TF-109,
"REMOVAL AND INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION" .
SCIA5254E
SCIA5255E
Page 328 of 3371

TRANSMISSION ASSEMBLY
AT-257
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E