2004 INFINITI QX56 Back up

AT-322
ASSEMBLY
Revision: August 20072004 QX56
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to specified
torque. Refer to AT-261, "
Components" .
AdjustmentUCS002JR
TOTAL END PLAY

Measure clearance between front sun gear and bearing race for
oil pump cover.

Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA2809E
SCIA2810E
SCIA5350E
SCIA5351E

ATC-10
PRECAUTIONS
Revision: August 20072004 QX56
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
*: Always check with the Parts Department for the latest parts information.
WAR NIN G:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.

When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.

When connecting tubes, always use a torque wrench and a back-up wrench.

After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.

When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.

Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.

Thoroughly remove moisture from the refrigeration system before charging the refrigerant.

Always replace used O-rings.

When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: NISSAN A/C System Oil Type DH-PS
Part number: KLH00-PAGS0

O-ring must be closely attached to dented portion of tube.

When replacing the O-ring, be careful not to damage O-ring and tube.

Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
Connec-
tion typeO-ring
sizePart number* D mm (in) W mm (in)
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701)
New
1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094)
New
1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091)
New
1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701)
New 24 92195 AH300 21.8 (0.858) 2.4 (0.094)
SHA8 14 E

ATC-18
REFRIGERATION SYSTEM
Revision: August 20072004 QX56
REFRIGERATION SYSTEMPFP:KA990
Refrigerant CycleEJS002BS
REFRIGERANT FLOW
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser with liquid tank,
through the front and rear evaporators, and back to the compressor. The refrigerant evaporation through the
evaporator coils are controlled by front and rear externally equalized expansion valves, located inside the front
and rear evaporator cases.
Refrigerant System ProtectionEJS002BT
REFRIGERANT PRESSURE SENSOR
The refrigerant system is protected against excessively high or low pressures by the refrigerant pressure sen-
sor, located on the condenser. If the system pressure rises above or falls below the specifications, the refriger-
ant pressure sensor detects the pressure inside the refrigerant line and sends a voltage signal to the ECM.
The ECM deenergizes the A/C relay to disengage the magnetic compressor clutch when pressure on the high
pressure side detected by refrigerant pressure sensor is over about 2,746 kPa (28 kg/cm
2 , 398 psi), or below
about 120 kPa (1.22 kg/cm
2 , 17.4 psi).

TROUBLE DIAGNOSIS
ATC-51
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: August 20072004 QX56
Front Air Control Terminals and Reference ValueEJS002C9
Measure voltage between each terminal and ground by following
Terminals and Reference Value for Front Air Control.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL
WJIA0759E
WJIA0402E
Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
1 B Ground - - 0V
2YPower supply for each door motor
PBRON - 0 - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Counterclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockwise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signal ONFan switch OFF 5V
Fan switch ON 0V
11 Y/B Rear defroster request ON - Battery voltage
12 W/R Compressor ON signal ONA/C switch OFF 5V
A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Ground for each door motor PBR ON - 0 - 5V
16 GR Mode door motor PBR feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SBAir mix door motor (Driver) PBR
feedbackON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage

ATC-52
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
21 V/R Sensor ground ON - 0 - 5V
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Power supply for illumination ON Park lamps ON Battery voltage
24 BR Illumination ground - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower motor request ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
29 W/G Water valve ONWater valve open 0V
Water valve closed 5V
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door motor (Rear) set point ON - 0 - 5V
34 W CAN-H ON - -
35 R CAN-L ON - -
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 LAir mix door motor (Passenger)
CCWON Counter clockwise rotation Battery voltage
38 W/L Rear blower motor request ONRear blower motor OFF Battery voltage
Rear blower motor ON 0V
39 Y/B Rear select signal ON - 0 - 5V
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/WAir mix door motor (Passenger) PBR
feedbackON - 0 - 5V
42 R/YAir mix door motor (Rear) PBR feed-
backON - 0 - 5V
43 BR/Y In-vehicle sensor motor (power) ON - Battery voltage
44 O/B In-vehicle sensor motor (ground) ON - 0V Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
PIIA2344E

ATC-66
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
4. CHECK PBR REFERENCE VOLTAGE CIRCUIT BETWEEN MODE DOOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M49.
3. Check continuity between mode door motor harness connector
M142 terminal 3 (Y) and front air control harness connector M49
terminal 2 (Y).
OK or NG
OK >> Replace front air control. Refer to ATC-135, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.
5. CHECK PBR GROUND REFERENCE CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front air control connector M49.
3. Check continuity between mode door motor harness connector
M142 terminal 1 (P) and front air control harness connector M49
terminal 15 (P).
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness as necessary.
6. CHECK PBR FEEDBACK SIGNAL
1. Reconnect front air control connector and mode door motor connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49
terminal 16 (GR) and ground.
4. Press mode switch through all modes.
OK or NG
OK >> Replace front air control. Refer to ATC-135, "FRONT
AIR CONTROL" .
NG >> GO TO 7.
7. CHECK PBR FEEDBACK CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect mode door motor connector M142 and front air con-
trol harness connector M49.
3. Check continuity between mode door motor harness connector
M142 terminal 2 (GR) and front air control harness connector
M49 terminal 16 (GR).
OK or NG
OK >> Replace mode door motor. Refer to ATC-152, "MODE
DOOR MOTOR" .
NG >> Repair or replace harness as necessary.3 - 2 : Continuity should exist.
LJIA0029E
1 - 15 : Continuity should exist.
LJIA0031E
16 - Ground : Approx. 0 - 5V
LJIA0032E
2 - 16 : Continuity should exist.
LJIA0034E

TROUBLE DIAGNOSIS
ATC-69
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: August 20072004 QX56
COMPONENT DESCRIPTION
Air Mix Door Motors
The driver and front passenger air mix door motors are attached to
the front heater & cooling unit. The rear air mix door motor is
attached to the rear heater & cooling unit. These motors rotate so
that the air mix door is opened or closed to a position set by the front
(or rear) air control. Motor rotation is then conveyed through a shaft
and the air mix door position is then fed back to the front air control
by the PBR built into the air mix door motors.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (DRIVER)
1. CHECK RESULT FROM FRONT AIR CONTROL SELF-DIAGNOSIS
Self-diagnosis code 22 is present. Refer to ATC-53, "
A/C System Self-diagnosis Function" .
YES or NO
YES >> GO TO 2.
NO >> GO TO 3.
WJIA0546E
WJIA0547E
WJIA0894E

TROUBLE DIAGNOSIS
ATC-71
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: August 20072004 QX56
6. CHECK PBR FEEDBACK SIGNAL
1. Reconnect front air control connector and air mix door motor
(Driver) connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49
terminal 18 (SB) and ground.
4. Rotate temperature dial (Driver) through complete range.
OK or NG
OK >> Replace front air control. Refer to ATC-135, "FRONT
AIR CONTROL" .
NG >> GO TO 7.
7. CHECK PBR FEEDBACK CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (Driver) connector M147 and
front air control connector M49.
3. Check continuity between air mix door motor (Driver) harness
connector M147 terminal 4 (SB) and front air control harness
connector M49 terminal 18 (SB).
OK or NG
OK >> Replace air mix door motor (Driver). Refer to ATC-153,
"FRONT AIR MIX DOOR MOTOR (DRIVER)" .
NG >> Repair or replace harness as necessary.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (PASSENGER)
1. CHECK RESULT FROM FRONT AIR CONTROL SELF-DIAGNOSIS
Self-diagnosis code 12 is present. Refer to ATC-53, "
A/C System Self-diagnosis Function" .
YES or NO
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK POWER SUPPLY CIRCUIT FOR AIR MIX DOOR MOTOR (PASSENGER)
1. Turn ignition switch OFF.
2. Disconnect front air control connector M50 and air mix door
motor (Passenger) connector M143.
3. Check continuity between front air control harness connector
M50 terminal 36 (G/W) and 37 (L) and air mix door motor (Pas-
senger) connector M143 terminal 1 (G/W) and 6 (L).
OK or NG
OK >> Replace air mix door motor (Passenger). Refer to AT C -
154, "FRONT AIR MIX DOOR MOTOR (PASSENGER)" .
NG >> Repair or replace harness as necessary.18 - Ground : Approx. 0V - 5V
LJIA0041E
4 - 18 Continuity should exist.
WJIA0590E
36 - 1 Continuity should exist.
37 - 6 Continuity should exist.
WJIA0548E