2004 INFINITI FX35 service

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-275
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2004 November 2004 FX35/FX45
CRANKSHAFT
Unit: mm (in)
Main journal diameter “Dm” (No. 1 and 5 journal)
StandardGrade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 963.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
Main journal diameter “Dm” (No. 2, 3 and 4 journal)Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 263.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
SEM645PBIC1686E

EM-276
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
*: Total indicator readingPin journal diameter “Dp”Grade No. 0 51.968 - 51.974 (2.0460 - 2.0462)
Grade No. 1 51.962 - 51.968 (2.0457 - 2.0460)
Grade No. 2 51.956 - 51.962 (2.0455 - 2.0457)
Center distance “r”41.31 - 41.39 (1.6264 - 1.6295)
Out-of-round (Difference between “X” and “Y”) Limit 0.015 (0.0006)
Taper (Difference between “A” and “B”) Limit 0.010 (0.0004)
Runout [TIR*] Limit 0.10 (0.004)
Crankshaft end playStandard 0.10 - 0.25 (0.0039 - 0.0098)
Limit 0.30 (0.0118)

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-277
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2004 November 2004 FX35/FX45
MAIN BEARING
Unit: mm (in)
Undersize
Unit: mm (in) Grade number Thickness Identification color Remarks
0 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade and color are the same
for upper and lower bearings. 1 2.486 - 2.489 (0.0979 - 0.0980) Brown
2 2.489 - 2.492 (0.0980 - 0.0981) Green
3 2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 2.495 - 2.498 (0.0982 - 0.0983) Blue
5 2.498 - 2.501 (0.0983 - 0.0985) Pink
6 2.501 - 2.504 (0.0985 - 0.0986) Purple
7 2.504 - 2.507 (0.0986 - 0.0987) White
8 2.507 - 2.510 (0.0987 - 0.0988) Red
01UPR 2.483 - 2.486 (0.0978 - 0.0979) Black
Grade and color are different
for upper and lower bearings. LWR 2.486 - 2.489 (0.0979 - 0.0980) Brown
12UPR 2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23UPR 2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34UPR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45UPR 2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56UPR 2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67UPR 2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78UPR 2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
PBIC0189E
Undersize Thickness Main journal diameter
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034) Grind so that bearing clearance is the specified value.

EM-278
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
Main Bearing Oil Clearance
Unit: mm (in)
CONNECTING ROD BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in) Main bearing oil clearanceStandardNo.1 and 5 0.001 - 0.011 (0.00004 - 0.0004)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007)
LimitNo.1 and 5 0.021 (0.0008)
No.2, 3 and 4 0.027 (0.0011)
Grade number Thickness Identification color (mark)
0 1.500 - 1.503 (0.0591 - 0.0592) No color
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
Undersize Thickness Pin journal diameter
0.25 (0.0098) 1.626 - 1.634 (0.0640 - 0.0643) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearanceStandard 0.020 - 0.045 (0.0008 - 0.0018)
Limit 0.055 (0.0022)

EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EX
A
EX
Revision: 2004 November 2004 FX35/FX45
EXHAUST SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
EXHAUST SYSTEM ................................................... 3Checking Exhaust System ........................................ 3
Removal and Installation .......................................... 3
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 4
INSPECTION AFTER INSTALLATION .................. 5

EX-2
PREPARATION
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsABS005Z4
Tool nameDescription
Power toolLoosening nuts and bolts
PBIC0190E

FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION FA X
A
B
FA X
Revision: 2004 November 2004 FX35/FX45
FRONT AXLE
2WD
PREPARATION ........................................................... 2
Special Service Tools (SST) ..................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
FRONT WHEEL HUB AND KNUCKLE ...................... 4
On-Vehicle Inspection and Service .......................... 4
WHEEL BEARING INSPECTION ......................... 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSPECTION AFTER REMOVAL ......................... 5
INSTALLATION ..................................................... 5
SERVICE DATA .......................................................... 6
Wheel Bearing .......................................................... 6
AWD
PRECAUTIONS .......................................................... 7
Caution ..................................................................... 7
PREPARATION ........................................................... 8
Special Service Tools (SST) ..................................... 8
Commercial Service Tools ........................................ 8
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 9
NVH Troubleshooting Chart ..................................... 9FRONT WHEEL HUB AND KNUCKLE .................... 10
On-Vehicle Inspection and Service ......................... 10
WHEEL BEARING INSPECTION ....................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSPECTION AFTER REMOVAL ....................... 11
INSTALLATION ................................................... 11
FRONT DRIVE SHAFT ............................................. 12
Removal and Installation (Left Side) ....................... 12
REMOVAL ........................................................... 12
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12
Removal and Installation (Right Side) .................... 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 14
Disassembly and Assembly (Left Side) .................. 14
DISASSEMBLY ................................................... 14
INSPECTION AFTER DISASSEMBLY ................ 15
ASSEMBLY ......................................................... 16
Disassembly and Assembly (Right Side) ................ 19
DISASSEMBLY ................................................... 19
INSPECTION AFTER DISASSEMBLY ................ 20
ASSEMBLY ......................................................... 21
SERVICE DATA ........................................................ 25
Wheel Bearing ........................................................ 25
Drive Shaft .............................................................. 25
Tightening Torque ................................................... 25

FAX-2
[2WD]
PREPARATION
Revision: 2004 November 2004 FX35/FX45
[2WD]PREPARATIONPFP:00002
Special Service Tools (SST)ADS000HM
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsADS000HN
Tool number
(Kent-Moore No.)
Tool nameDescription
HT72520000
(J25730-A)
Ball joint remover
a: 33 mm (1.30 in)
b: 50 mm (1.97 in)
r: 11.5 mm (0.453 in)

Removing steering outer socket

Removing transverse link
NT546
Tool name Description
Power tool

Removing wheel nuts

Removing brake caliper assembly

Removing strut lower side

Removing wheel hub and bearing
assembly
PBIC0190E