TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-33
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: 2004 November 2004 FX35/FX45
ACTIVE TEST
Caution
Do not perform the active test while driving.
Active test cannot be started while ICC system warning indicator illuminates.
1. Touch “ACTIVE TEST” on selection screenACS-30, "
CONSULT-II INSPECTION PROCEDURE" .
2. Touch any of “ICC BUZZER 1”, “METER LAMP”, “STOP LAMP”
and “BOOSTER SOL/V 3” on selection screen.
3. Touch necessary item and “START”.
4. Active test screen will be shown.
IDLE SW
[ON/OFF]××Indicates [ON/OFF] status of idle switch read by ICC unit
via CAN communication (ECM transmits ON/OFF status
via CAN communication).
GEAR
[1, 2, 3, 4, 5]××Indicates AT gear position read by ICC unit via CAN com-
munication (TCM transmits gear position via CAN commu-
nication).
BUZZER O/P
[ON/OFF] ×Indicates [ON/OFF] status of ICC war output.
ICC WARNING×NOTE:
This item is displayed, but cannot monitoring.
VHCL SPD AT
[km/h] or [mph]
×Indicates vehicle speed calculated from AT vehicle speed
sensor by ICC unit via CAN communication (TCM trans-
mits AT vehicle speed sensor signal via CAN communica-
tion).
PRESS SENS
[bar]×××Indicates brake fluid pressure value calculated from signal
voltage of pressure sensor.
PRESS SENS 2×NOTE:
This item is displayed, but cannot monitoring.
D RANGE SW
[ON/OFF]××Indicates [ON/OFF] status of “D” position read by ICC unit
via CAN communication (TCM transmits ON/OFF condi-
tion of “D” position via CAN communication).
AT OD OFF
[ON/OFF]×Indicates [ON/OFF] status of OD cancel output under con-
trol.
NP RANGE SW
[ON/OFF]××Indicates PNP switch signal read by ICC unit via CAN
communication. TCM transmits PNP switch signal via CAN
communication.
DISTANCE×NOTE:
This item is displayed, but cannot monitoring.
RELATIVE SPD×NOTE:
This item is displayed, but cannot monitoring.
STP LMP DRIVE
[ON/OFF]××Indicates [ON/OFF] status of brake hold relay drive output. Monitored Item [unit]MAIN SIG-
NALSECU
INPUT
SIGNALSSELEC-
TION
FROM
MENUDescription
SKIA6195E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: 2004 November 2004 FX35/FX45
DTC 11 CONTROL UNITAKS006YX
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 20 CAN COMM CIRCUITAKS006YY
1. CHECK CAN COMMUNICATION
With CONSULT-II
1. Perform self-diagnosis.
2. Print self-diagnostic result.
>> After printing self-diagnostic result, go to “CAN system”. Refer to LAN-4, "
Precautions When
Using CONSULT-II" .
90 STOP LAMP RLY FIX×× ×Normally open terminal of stop
lamp relay is stuck.ACS-50
92 ECM CIRCUIT××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunctionACS-54
96 NP RANGE×××
Park/neutral position switch har-
ness is open or shorted.
Park/neutral position switch mal-
function.
TCM malfunctionACS-55
97 AT CIRCUIT×××TCM malfunctionACS-56
98 GEAR POSITION×××
TCM malfunction
AT turbine revolution sensor mal-
function
AT vehicle speed sensor mal-
functionACS-56
102 RADAR STAIN×× ×ICC sensor body window has
contamination.ACS-57
103 LASER SENSOR FAIL×× ×ICC sensor internal malfunctionACS-58
104 LASER AIMING INCMP×× ×Laser beam aiming of ICC sensor
is not adjusted.ACS-58
107 LASER COMM FAIL×× ×
CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM).ACS-58
109 LASER HIGH TEMP×× ×Temperature around ICC sensor
is excessively high.ACS-58
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
ACS-44
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
3. BRAKE SWITCH INSTALLATION AND ADJUSTMENT INSPECTION
Check brake switch for proper installation and adjust if necessary. Refer to BR-6, "BRAKE PEDAL" in BR.
OK or NG
OK >> GO TO 4.
NG >> After adjustment, erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
4. CHECK ICC BRAKE SWITCH
Check ICC brake switch. Refer to ACS-65, "ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again.
5. CHECK STOP LAMP ILLUMINATION
Check stop lamp illumination.
OK or NG
OK >> GO TO 6.
NG >>
Check stop lamp circuit.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
6. CHECK ICC BRAKE HOLD RELAY
1. Turn ignition switch OFF.
2. Remove ICC brake hold relay.
3. Check continuity between ICC brake hold relay.
OK or NG
OK >> GO TO 7.
NG >> Replace brake hold relay. Erase DTC and perform ICC
system running test. Then perform self-diagnosis of ICC
system again. 6 - 7 Continuity should not exist.
3 - 4 Continuity should exist.
SKIA6651E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-45
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: 2004 November 2004 FX35/FX45
7. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Disconnect connectors of ICC unit and stop lamp switch.
2. Check continuity between ICC unit harness connector M89 ter-
minal 38 (P/G) and ICC brake hold relay harness connector E14
terminal 7 (P).
3. Check continuity between ICC unit harness connector M89 ter-
minal 38 (P/G) and stop lamp switch harness connector E210
terminal 2 (P).
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then perform self-diagnosis of ICC system again.
NG >>
Repair harness between ICC unit and ICC brake hold relay.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 46 OPERATION SW CIRCAKS007I0
1. CHECK CONNECTOR FOR ECM
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and connect it securely again. Then erase DTC. After that, perform self-diag-
nosis of ICC system again.
OK or NG
OK >>Poor connector connection.
Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK ICC STEERING SWITCH
Check ICC steering switch, refer to ACS-65, "ICC Steering Switch" .
OK or NG
OK >> GO TO 3.
NG >> Replace ICC steering switch (steering wheel assembly). Erase DTC and perform ICC system run-
ning test. Then perform self-diagnosis of ICC system again. Continuity should exist.
Continuity should exist.
SKIA5977E
ACS-50
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
DTC 90 STOP LAMP RLY FIXAKS006ZE
1. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect and check ICC unit connector.
OK or NG
OK >> GO TO 2.
NG >>
Connector malfunction.
After repair, erase DTC, and perform ICC system running test. Then perform self-diagnosis of
system.
2. CHECK STOP LAMP SWITCH, AND ICC BRAKE SWITCH
With CONSULT-II
1. Connect ICC unit connector and turn ignition switch ON.
2. With data monitor, check that “STOP LAMP SW” and “BRAKE SW” operate normally.Refer to ACS-32,
"DATA MONITOR" .
OK or NG
OK >> GO TO 11.
NG >>
BRAKE SW: GO TO 3.
STOP LAMP SW: GO TO 8.
3. CHECK AND ADJUST BRAKE SWITCH
Check brake switch for proper installation and adjust if necessary.Refer to BR-6, "BRAKE PEDAL" in
“BR”.
OK or NG
OK >> GO TO 4.
NG >> After adjustment, erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
4. CHECK ICC BRAKE SWITCH AND STOP LAMP SWITCH
Check ICC brake switch and stop lamp switch. Refer to ACS-65, "ICC Brake Switch and Stop Lamp
Switch" .
OK or NG
OK >> GO TO 5.
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again.
5. CHECK ICC BRAKE HOLD RELAY
Disconnect ICC brake hold relay, and check continuity between
ICC brake hold relay terminal 3 and terminal 4.
OK or NG
OK >> GO TO 6.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of
ICC system again.
Continuity should exist.
SKIA6658E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-51
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: 2004 November 2004 FX35/FX45
6. CHECK HARNESS THROUGH ICC BRAKE HOLD RELAY, ICC BRAKE SWITCH, ICC UNIT
1. Disconnect ICC brake hold relay, ICC brake switch, ECM and
ICC unit harness connector.
2. Check continuity between ICC brake hold relay harness connec-
tor E14 terminal 3 (L) and ICC brake switch harness connector
E209 terminal 2 (L).
3. Check continuity between ICC brake hold relay harness connec-
tor E14 terminal 3 (L) and ground.
4. Check continuity between ICC brake hold relay harness connec-
tor E14 terminal 4 (SB) and ICC unit harness connector M89 ter-
minal 29 (SB).
5. Check continuity between ICC unit harness connector M89 ter-
minal 29 (SB) and ground.
OK or NG
OK >> GO TO 7.
NG >>
Repair harness between ICC brake hold relay and
ICC brake switch.
Repair harness between ICC brake switch and ICC unit.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
7. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between ICC brake switch harness connector
E209 terminal 1 (Y) and ground.
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then perform self-diagnosis of ICC system
again.
NG >>
Malfunction of fuse, or ICC brake switch power supply
system harness.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
8. CHECK STOP LAMP ILLUMINATION
1. Turn ignition switch OFF.
2. Disconnect ICC brake hold relay connector.
3. Check stop lamp circuit.
OK or NG
OK >> GO TO 9.
NG >> After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of ICC
system again. Continuity should exist.
Continuity should not exist.
SKIA6198E
Continuity should exist.
Continuity should not exist.
SKIA5980E
Approx. 12V
SKIA5981E
ACS-52
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
9. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Connect ICC brake hold relay connector.
2. Disconnect stop lamp switch connector.
3. When brake pedal is not depressed, make sure that stop lamp does not illuminate.
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >> GO TO 10.
10. CHECK ICC BRAKE HOLD RELAY
1. Disconnect ICC brake hold relay.
2. Check continuity between ICC brake hold relay E14 terminal 6
and terminal 7.
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then perform self-diagnosis of ICC system
again.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of
ICC system again.
11 . CHECK HARNESS THROUGH ICC UNIT, ICC BRAKE HOLD RELAY, AND GROUND
1. Disconnect connectors of ICC unit and ICC brake hold relay.
2. Check continuity between ICC unit harness connector M89 ter-
minal 47 (W/R) and ICC brake hold relay harness connector E14
terminal 1 (W).
3. Check continuity between ICC unit harness connector M89 ter-
minal 47 (W/R) and ground.
4. Check continuity between ICC brake hold relay harness connec-
tor E14 terminal 2 (B) and ground.
OK or NG
OK >> GO TO 12.
NG >>
Repair harness through ICC unit, ICC brake hold
relay, and ground.
After repair, erase DTC and perform ICC system run-
ning test. Then, perform self-diagnosis of ICC system
again. Continuity should not exist.
SKIA6659E
47 - 1 Continuity should exist.
47 - Ground Continuity should not exist.
SKIA6660E
Continuity should exist.
SKIA6661E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-53
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: 2004 November 2004 FX35/FX45
12. CHECK ICC BRAKE HOLD RELAY
Check continuity between ICC brake hold relay terminal 1 and
terminal 2.
OK or NG
OK >> GO TO 13.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of
ICC system again.
13. CHECK ICC UNIT STANDARD VOLTAGE
With CONSULT-II
1. Connect connectors of ICC unit and stop lamp switch.
2. Active test (STOP LAMP: STP LMP DRIVE ON) with CONSULT-
II, check voltage between ICC unit harness connector M89 ter-
minal 47 (W/R) and ground.
OK or NG
OK >> GO TO 14.
NG >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then perform self-diagnosis of ICC system
again.
14. CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
1. Check voltage between ICC brake hold relay harness connector
E14 terminal 6 (GY) and ground.
OK or NG
OK >> GO TO 15.
NG >>
Malfunctions of fuse or ICC brake hold relay power
supply harness.
After repair, erase DTC and perform ICC system run-
ning test. Then, perform self-diagnosis of ICC system
again. Continuity should exist.
SKIA6662E
47 - Ground Approx. 12V (during active
test)
SKIA3075E
6 - Ground Approx. 12V
SKIA1198E