TROUBLE DIAGNOSIS
AT-99
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Revision: 2004 November 2004 FX35/FX45
TCS GR/P KEEP (ON-OFF display) — — X
TCS SIGNAL 2 (ON-OFF display) — — X
TCS SIGNAL 1 (ON-OFF display) — — X
TCC SOLENOID (A) — X X
LINE PRES SOL (A) — X X
I/C SOLENOID (A) — X X
FR/B SOLENOID (A) — X X
D/C SOLENOID (A) — X X
HLR/C SOL (A) — X X
ON OFF SOL (ON-OFF display) — — X LC/B solenoid
TCC SOL MON (A) — — X
L/P SOL MON (A) — — X
I/C SOL MON (A) — — X
FR/B SOL MON (A) — — X
D/C SOL MON (A) — — X
HLR/C SOL MON (A) — — X
ONOFF SOL MON (ON-OFF display) — — X LC/B solenoid
P POSI IND (ON-OFF display) — — X
R POSI IND (ON-OFF display) — — X
N POSI IND (ON-OFF display) — — X
D POSI IND (ON-OFF display) — — X
4TH POSI IND (ON-OFF display) — — X
3RD POSI IND (ON-OFF display) — — X
2ND POSI IND (ON-OFF display) — — X
1ST POSI IND (ON-OFF display) — — X
MANU MODE IND (ON-OFF display) — — X
POWER M LAMP (ON-OFF display) — — X
F-SAFE IND/L (ON-OFF display) — — X
ATF WARN LAMP (ON-OFF display) — — X Not mounted but displayed
BACK-UP LAMP (ON-OFF display) — — X
STARTER RELAY (ON-OFF display) — — X
PNP SW3 MON (ON-OFF display) — — X
C/V CLB ID1 — — X
C/V CLB ID2 — — X
C/V CLB ID3 — — X
UNIT CLB ID1 — — X
UNIT CLB ID2 — — X
UNIT CLB ID3 — — X
TRGT GR RATIO — — X
TRGT PRES TCC (kPa) — — X
TRGT PRES L/P (kPa) — — XMonitored item (Unit)Monitor Item Selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
AT-108
DTC P0615 START SIGNAL CIRCUIT
Revision: 2004 November 2004 FX35/FX45
DTC P0615 START SIGNAL CIRCUITPFP:25230
DescriptionACS007AQ
Prohibits cranking other than at “P” or “N” position.
CONSULT-II Reference ValueACS007AR
On Board Diagnosis LogicACS007AS
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “STARTER RELAY/CIRC” with CONSULT-II or 14th judgement flicker without
CONSULT-II is detected when starter relay is switched “ON” other than at “P” or “N” position. (Or when
switched “OFF” at “P” or “N” position).
Possible CauseACS007AT
Harness or connectors
(Starter relay and TCM circuit is open or shorted.)
Starter relay circuit
DTC Confirmation ProcedureACS007AU
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF”
and wait at least 10 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine.
4. Vehicle start for at least 2 consecutive seconds.
5. If DTC is detected, go to AT- 11 0 , "
Diagnostic Procedure" .
Item name Condition Display value
STARTER RELAYSelector lever in N and P positions. ON
Selector lever in other positions. OFF
SAT014K
AT-110
DTC P0615 START SIGNAL CIRCUIT
Revision: 2004 November 2004 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureACS007AW
1. CHECK STARTER RELAY
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
Without CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check the voltage between the IPDM E/R connector and
ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING ITEM
Check the following items:
Starter relay, Refer to SC-10, "System Description" .
IPDM E/R, Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)" .
Disconnections or short-circuits in the harness between A/T assembly harness connector and IPDM E/R.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
TerminalWire
colorItem Condition Data (Approx.)
9GYStarter relaySelector lever in “N” and “ P” positions. Battery voltage
Selector lever in other positions. 0V
Item name Condition Display value
STARTER RELAYSelector lever in N and P positions. ON
Selector lever in other positions. OFF
PCIA0056E
Item ConnectorTerminal
(Wirer color)Shift position Voltage (Approx.)
Starter
relayE953
(GY)GroundN and P Battery voltage
R, D and M 0V
SCIA2103E
DTC P1815 MANUAL MODE SWITCH
AT-175
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Revision: 2004 November 2004 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureACS007FH
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-
DIAGNOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK MANUAL MODE SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“TRANSMISSION” with CONSULT-II.
3. Read out ON/OFF switching action of the “MANU MODE
SW”,“NON M-MODE SW”, “UP SW LEVER”, “DOWN SW
LEVER”.
Without CONSULT-II
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the
position mutually coincide when the selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th gear).
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
TerminalWire
colorItem Condition Data (Approx.)
3 L CAN-H – –
8 R CAN-L – –
9GYStarter relaySelector lever in “N” and “P” positions. Battery voltage
Selector lever in other positions. 0V
Item name Condition Display value
MANU MODE SWManual shift gate position (neutral) ON
Other than the above OFF
NON M-MODE SWManual shift gate position OFF
Other than the above ON
UP SW LEVERSelector lever: + side ON
Other than the above OFF
DOWN SW LEVERSelector lever: - side ON
Other than the above OFF
SCIA4988E
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-191
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Revision: 2004 November 2004 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
A/T CHECK Indicator Lamp Does Not Come OnACS007GD
SYMPTOM:
A/T CHECK indicator lamp does not come on for about 2 seconds when turning ignition switch to
“ON”.
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK TCM POWER SOURCE
1. Disconnect A/T assembly harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Check voltage between A/T assembly harness connector termi-
nals and ground. Refer to AT-130, "
Wiring Diagram — AT —
POWER" .
4. Turn ignition switch OFF.
5. Check voltage between A/T assembly harness connector termi-
nals and ground. Refer to AT-130, "
Wiring Diagram — AT —
POWER" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
TerminalWire
colorItem Condition Data (Approx.)
3 L CAN-H – –
4PUK-line (CONSULT-
II signal)The terminal is connected to the data link connector for CONSULT-II. –
7ORBack-up lamp
relaySelector lever in “R” position. 0V
Selector lever in other positions. Battery voltage
8 R CAN-L – –
Item ConnectorTerminal
(Wire color)Voltag e
TCM F441 (LG) - Ground
Battery voltage 2 (LG) - Ground
6 (Y) - Ground
SCIA2105E
Item ConnectorTerminal
(Wire color)Voltag e
TCM F441 (LG) - Ground
Battery voltage
2 (LG) - Ground
6 (Y) - Ground 0V
SCIA2104E
REFRIGERATION SYSTEM
ATC-21
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Revision: 2004 November 2004 FX35/FX45
REFRIGERATION SYSTEMPFP:KA990
Refrigerant CycleAJS00146
REFRIGERANT FLOW
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser with liquid tank,
through the evaporator, and back to the compressor. The refrigerant evaporation through the evaporator coil is
controlled by an externally equalized expansion valve, located inside the evaporator case.
FREEZE PROTECTION
Under usual operating conditions, when the A/C is switched on, the compressor runs continuously, and the
evaporator pressure, and therefore, temperature is controlled by the compressor to prevent freeze up.
Refrigerant System ProtectionAJS00147
REFRIGERANT PRESSURE SENSOR
The refrigerant system is protected against excessively high- or low-pressure by the refrigerant pressure sen-
sor, located on the condenser. If the system pressure rises above, or falls below the specifications, the refrig-
erant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 2,746 kPa (28 kg/cm
2 , 398 psi), or below about 134 kPa
(1.4 kg/cm
2 , 20 psi).
PRESSURE RELIEF VALVE
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system increases to an unusual level [more than 3,727 kPa (38 kg/cm
2
, 540 psi)], the release port on the pressure relief valve automatically opens and releases refrigerant into the
atmosphere.
RJIA0849E
AIR CONDITIONER CONTROL
ATC-33
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Revision: 2004 November 2004 FX35/FX45
MAGNET CLUTCH CONTROL
When A/C switch or DEF switch is pressed, unified meter and A/C amp. inputs compressor ON signal to BCM.
BCM sends compressor ON signal to ECM, via CAN communication line.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant-pressure sen-
sor signal, throttle angle, etc.). If it judges compressor can be turned ON, it sends compressor ON signal to
IPDM E/R, via CAN communication line.
Upon receipt of compressor ON signal from ECM, IPDM E/R turns air conditioner relay ON to operate com-
pressor.
When sending compressor ON signal to IPDM E/R via CAN communication line, ECM simultaneously sends
compressor feedback signal to unified meter and A/C amp. via CAN communication line.
Unified meter and A/C amp, then, uses input compressor feedback signal to control air inlet.
SELF-DIAGNOSTIC SYSTEM
The self-diagnostic system is built into the unified meter and A/C amp. to quickly locate the cause of symp-
toms.
RJIA1957E
AV-38
AUDIO
Revision: 2004 November 2004 FX35/FX45
Noise InspectionAKS00BMR
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when engine is
ON.A continuous growling noise occurs. The speed
of the noise varies with changes in the engine
speed.
Ignition condenser
A whistling noise occurs while the engine speed
is high. A booming noise occurs while the engine
is running and the lighting switch is ON.
Alternator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, radio malfunction
The noise occurs when various motors are oper-
ating.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear window defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
Mirror type film is attached on the rear win-
dow glass
After-market TV antenna and/or electrical
accessories such as radio are attached on
the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts.
Ground due to incorrectinstallation of
parts.
Wiring connections or ashort circuit.