2004 Hyundai H-1 (Grand Starex) Owner's Manual

6VEHICLE MAINTENANCE REQUIREMENTS
14
G080N01P-GAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
G080O01P-GAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming SAE J1703.
G080P01P-GAT
o Rear Brake Drums and
Linings
Check for scoring, burning, leaking
fluid, broken parts, and excessive wear. G080Q01P-GAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. G080R01P-GAT
o Parking Brake
Inspect the parking brake system such as parking brake lever, cables, and so on. For detailed service procedures,refer to the Shop Manual.
G080S01P-GAT
o Exhaust Pipe Connections,
Muffler and Suspension Bolts
Check the exhaust pipe, muffler, and
suspension connections for loosenessor damage.
G080L01P-GAT
o Manual Transmission Oil Check manual transmission oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. G080M03P-GAT
o Automatic Transmission Fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transmission are at normal operatingtemperature. Check the Automatic Transmission Fluid level with the en- gine running and the transmission inneutral, with the parking brake properly applied. Use MOBIL DEXRON-II or DIAMOND ATF SP-I when adding orchanging fluid.

6
VEHICLE MAINTENANCE REQUIREMENTS
15
G080T01P-GAT
o Steering Bear Box, Linkage
and Boots
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. G080U01P-GAT
o Wheel Bearing Grease
Check the wheel bearings and grease according to the maintenance sched- ule. For inspection procedures, seeShop Manual.

7
Emission Control System ............................................. 7-2
Catalytic Converter ....................................................... 7-3EMISSION CONTROL SYSTEM
7

7EMISSION CONTROL SYSTEM
2EMISSION CONTROL SYSTEM
H010A01P-GAT (Gasoline) Your Hyundai is equipped with an emission control system. There are three emission control sys- tems which are as follows.
(1) Crankcase emission control sys- tem
(2) Evaporative emission control sys- tem
(3) Exhaust emission control systemIn order to assure the proper function of the emission control systems, it is recommended that you have your vehicle inspected and maintained byan authorized Hyundai dealer in ac- cordance with the maintenance sched- ule in this manual. H020A01P-GAT
1. Crankcase Emission Control
System
The positive crankcase ventilation
system is employed to prevent airpollution caused by blow-by gases being emitted from the crankcase.This system supplies fresh air to the crankcase through the air cleaner. Inside the crankcase, the fresh airmixes with blow-by gases, then passes through the PCV valve into the induction system.
H080A01P-GAT PCV Valve The crankcase ventilation system must be kept clean to maintain good engine performance. Periodic servicing is required to re- move combustion products from the PCV valve. H030A01P-GAT
2. Evaporative Emission Control
System (except canister)
The Evaporative Emission ControlSystem is designed to prevent fuel vapors from escaping into the atmo-sphere.If the fuel-vapor vent line is cloggedor damaged, the fuel-vapor mixturewill escape into the atmosphere and cause insufficient emission control. Disconnect the line at both ends, and blow it clean with compressed air. Remove the filler cap from the filler pipe, and check to see if there is evidence that the packing contact to the filler pipe is faulty. The overfilllimiter (2-way valve) installed on the vapor line between the canister inlet and fuel tank outlet must be checkedfor correct operation.

7
EMISSION CONTROL SYSTEM
3CATALYTIC CONVERTER
H040A01P-GAT Canister While the engine is inoperative, fuel vapors generated inside the fuel tank are absorbed and stored in the canis-ter. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction systemthrough the purge control solenoid valve. H090A01P-GAT Purge Control Solenoid Valve The purge control solenoid valve is controlled by the ECU; when the en-gine coolant temperature is low, and during idling, it closes, so that evapo- rated fuel is not taken into the surgetank. After engine warm-up, during ordinary driving, it opens so as to introduce evaporated fuel to the surgetank. H050A01P-GAT
3. Exhaust Emission Control
System
The Exhaust Emission Control Sys-
tem is a highly effective system which controls exhaust emission while main-taining good vehicle performance. H060A01P-GAT All Hyundai vehicles are equipped with a monolith type three-way cata- lytic converter to reduce the carbonmonoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas.
H010A01P
Catalytic converter

Engine Compartment ................................................... 8-2
General Checks ........................................................... 8-6
Checking the Engine Oil .............................................. 8-7
Checking the Engine Coolant ...................................8-10
Checking the Battery ................................................. 8-13
Air Conditioning Care ................................................ 8-14
Changing the Air Conditioner Filter .......................... 8-15
Checking the Brake Fluid .......................................... 8-16
Checking the Clutch Fluid ......................................... 8-17
Checking the Automatic Transmission Fluid ............ 8-17
Filling the Washer Reservoir ..................................... 8-19
Windshield Wiper Blades ........................................... 8-20
Tail Gate Window Washer Fluid ............................... 8-21
Checking the Freeplay ............................................... 8-21
Checking Drive Belts ................................................. 8-22
Tire ............................................................................. 8-23
8
DO-IT YOURSELF MAINTENANCE
8

8DO-IT YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
I010A01P-GAT DIESEL ENGINE (2.6 N/A)
4. Brake booster
5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner 8. Power steering fluid reservoir
9. Battery
10.Engine coolant reservoirI010A01P-1

8
DO-IT YOURSELF MAINTENANCE
3
I010B01P-GAT
DIESEL ENGINE (2.5 4D56 TCI)
1. Windshield washer fluid reservoir cap
2. Automatic transmission fluid level dipstick (If installed)
3. Engine oil filler cap 4. Engine oil level dipstick
5. Brake booster
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air cleaner 9. Power steering fluid reservoir
10.Battery
11.Fuse and relay boxI010B02P