2004 Hyundai H-1 (Grand Starex) wiring

1BEFORE DRIVING YOUR VEHICLE
50
o For cleaning the airbag pad cov-
ers, use only a soft, dry cloth or one which has been moistened with plain water. Solvents orcleaners could adversely affect the airbag covers and proper deployment of the system.
o No objects should be placed over or near the airbag modules onthe steering wheel, instrumentpanel, and the front passenger's panel above the glove box, be- cause any such object couldcause harm if the vehicle is in a crash severe enough to cause the airbags to inflate.
o If the airbags inflate, they must be replaced by an authorizedHyundai dealer.
o Do not tamper with or discon- nect SRS wiring, or other com-ponents of the SRS system. Do-ing so could result in injury, due to accidental firing of the airbags or by rendering the SRS inopera-tive.o Do not install a child restraint
system in the front passenger seat position. A child restraint system mustnever be placed in the front seat. The infant or child could be se- verely injured by an airbag de-ployment in case of an accident.
o If components of the airbag sys-
tem must be discarded, or if thevehicle must be scrapped, cer- tain safety precautions must be observed. Your Hyundai dealerknows these precautions and can give you the necessary informa- tion. Failure to follow these pre-cautions and procedures could increase the risk of personal in- jury.
o If you sell your vehicle, be sure to inform the new owner of theseimportant points and make cer-tain that this manual is trans- ferred to the new owner.
o If your car was flooded and has soaked carpeting or water onflooring, you shouldn't try to start engine; have the car towed toauthorized Hyundai dealer.
!WARNING:
o Extreme Hazard! Do not use a rearward facing child restraint on a seat protected by an airbag in front of it!
o Modification to SRS components
or wiring, including the additionof any kind of badges to the pad covers or modifications to thebody structure, can adversely affect SRS performance and lead to possible injury. B240C02L

4
CORROSION PREVENTION AND APPEARANCE CARE
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4
IN CASE OF EMERGENCY
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4. Check to see if the water pump drive belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
!WARNING:
While the engine is running, keep hair, hands, long hair and clothing away from moving parts such as the fan and drive belts to preventinjury.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
5. If the water pump drive belt is bro- ken or engine coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assistance.!WARNING:
Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (page 8-12) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
CAUTION:
Serious loss of engine coolant indi-cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
!

44IN CASE OF EMERGENCY
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CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperagerating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage andcreate a fire hazard.! G200B02A-AAT Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found lowon the dashboard on the driver's side. Inside the box you will find a list show- ing the circuits protected by each fuse.If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If thefuse has burned out, you will see that the metal strip inside the fuse has burned through.HSR4021
CHECKING AND REPLACING FUSES
G200A01A-AAT Replacing a Fusible Link
HSRFL200
Melted
Good
A fusible link will melt if the electrical circuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection.

6VEHICLE MAINTENANCE REQUIREMENTS
12EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at those intervals specified in the maintenance schedule. If the ve- hicle is being driven in severe condi-tions, more frequent oil and filter changes are required. G080B02P-GAT
o Valve Clearances (Diesel) An incorrect valve clearance will not only result in rough engine operation, but will also cause excessive noiseand reduced engine output.Inspect valve clearance and adjust asrequired while the engine is hot. G080C02P-GAT
o Fuel Lines and Connections
Check the fuel lines and connections
for leakage and damage. Replace any damaged or leaking parts immediately. G080D01P-GAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
!WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.

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DO-IT YOURSELF MAINTENANCE
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!WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan, sothat you are not injured by a rotat- ing fan blade. As the engine cool- ant temperature decreases, the fanwill automatically shut off. This is a normal condition.
FILLING THE WASHER RESERVOIR
I130A01P-GAT The washer fluid reservoir supplies
fluid to the windshield washer sys- tem.
A good quality washer fluid should be
used to fill the washer reservoir. Thefluid level should be checked more frequently during bad weather or whenever the washer system is inmore frequent use.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 seconds after shutting off engine.High pressure pump, rail, injec- tors and high pressure pipes are subject to high pressure even af-ter the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body.People using pacemakers should not move than 30cm closer to the ECU or wiring harness within theengine room while engine is run- ning, since the high currents in the Common Rail system produceconsiderable magnetic fields. I130A01P