2004 DACIA SOLENZA air filter

IGNITION AND INJECTION
17
17 - 93
ALP 10FUEL CONSUMPTION
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detected failures.
RECOMMEND AT IONSDo not use these informations but after performing complete
checking by means of CLIP tester.
Check the followings :
- air filter;
- diesel filter;
- vahicle exploitation conditions;
- injectors.
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 3
MASTER VAC 7 " SERVO MECHANISM
The ” Master-Vac 7" ser vobrake is a brake booster destined to reduce the driver’s effort on
the brake pe dal.
AT T E N T I O N !
The servobrake cannot be repaired.
The only items of the servobrake which are to be replaced are the air filter and the retainer
valve.
DISMOUNTIN G
Disconnect the battery.
Drain the brake fluid reservoir.
Servobra ke
OBSERVATION :
In case one circuit is damaged, the pedal stroke shall be longer, the braking being
done only by the circuit still working.
TIGHTENING MOMENTS (daNm)
Brake pump attachment nut on servobrake 1.7
S ervobrake attachment nut on cowl panel 1.7
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 6
DISK FILTER REPLACEMENT
DISMOUNTIN
G
Dismount the servobrake off the vehicle.
Loosen the lock nut ( E) and dismount :
- the coupling fork
- the lock nut.
Remove the disk filter ( F).
REMOU NT I NG
Mount :
-the new disk filter
- the lock nut;
- the coupling fork.
A djust the value L = 107.7
-0.5 mm.
Tighten the lock nut E on the coupling fork.
Mount the servobrake on the vehicle.
Purge the braking circuit.
RETAINER VALVE REPLACEMENT
The ope ra t ion i s pe rform e d without
dismountin g the servobrake off the vehicle.
DISMOUNTIN G
Disconnect the connection of the air suc-
tion hose with the servobrake retainer valve. Dismount the valve by rotating a nd then
pulling it. Dismount the retainer valve gasket.
REMOU NT I NG
Check the state of the retainer valve gasket
and replace it if necessary. Mount the new retainer valve gasket.
Attach and mount the new retainer valve.
Connect the air suction hose.
Air filter – servobrake retainer valve
A
F
E
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INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
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61
HEATING
61 - 4
Climate control unit
DISMOUNTING
Disconnect the battery.
Dismount :
- climate control box protector;
- climate control box gasket
- gas purge vessel;
- engine air filter.
Detach from clips the front wiring from the
central part of the climate control box.
Dismoun t, then:
- attachment screws of the climate con-
trol unit on the climate control box. - attachment screws of the central part
of the climate control box.
Disconnect and release the climate control
unit from the climate control box.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Tighten t he attachment screws of the c li-
mate control unit on the climate control box, in
the sequence shown in drawing (1,2,3 ).
The required tightening moment of the at-
tachment screws of climate control unit on the
climate control box is of 0,6 daNm. Connector
2
3 1
Pin Denomination 3 Blower control speed 1
4 Blower control speed 2
5 Blower control speed 3
12 Blower control speed 4
13 Blower control speed 4
14 Mass
15 Mass
15 12
5
3
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61
HEATING
61 - 5
123
Ve
ntilation-climate control air distributor (RACV)
DISMOUNTIN G
Disconnect the battery.
Dismount :
- dashboard (see chapter 57 “dash-
board”);
- central console;
- electric windows control connectors;
- front pillars coverings;
- driving post cross beam;
- climate control box protector;
- gas purge vessel;
- climate control box gasket;
- engine air filter;
- climate control box central part from
the eight attachment screws;
- attachment screws of the climate c on-
trol unit and release the climate control blower
after disconnecting it.
- RACV attachment screws (1) on the
climate control box.
Clamp t he two hoses from the heating ra-
diator by means of the MOT 453 device.
Disconnect then the fast couplings from the
RACV heating radiator, recovering the c ool-
ing fluid. Dismou nt then:
- acoustic plate ( 2);
- mixing a nd distribution fl aps control
cables attached on RACV. Release RACV (3).
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Fill up the cooling fluid and perform the cool-
ing circuit purging (see chapter 19 “ Filling –
Purging cooling circuit”).
Check :
- good operation of the flaps cables;
- good attachment of t he air ducts.
The require d tightening moment of t he
RACV attachment screws (1) on the climate
control box is of 0,6 daNm.
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62
AIR CONDITIONING
62 - 1
General
The purpose of the air conditioning unit is to produce a decrease of the tempera ture in t he
passengers compartment a nd to obt ain a l ower value tempera ture c ompare d to the e xterna l
environment one, reducing in the same time the air moisture.
MAINTENANCE
For a vehicle equipped with air conditioning, during the year it is recommended:-the checking of the refrigerant fluid filling;
- the cleaning and the air-blowing of the condenser and the cooling radiator fins;
- the checking of the condensation removal pipe on order not to be clogged.
For important leakage repair, for any components replacement (compressor, condenser, etc)
and if moisture was noticed in the air conditioning circuit, replace the dryer filter tank and drain
the unit; the same is valid also in case the conditioning circuit remains open without protection
covers more than 10 minutes.
IMPORTANT !
During winter, it is recommended the frequent start of the system, in order to prolong
the lifetime of t he compressor and of the whole system.
T he vehicle equipped with an air c onditioning system shall be not exposed for more
than 20 minutes i n painting c abin where there are temperatures higher than 80 °C.
It is obligatory the use of t he refrigerating agent and compressor oil type prescribed
by the manufacturer.
It is absolutely forbidden to perform welding works on the elements of the ai r condition
circ uits.
The fi lling of the air c onditioning system c an be pe rformed only by means of c harging
units and observing the instructions of the manufacturer. For mechanical or body
operations it is recommended piping protection in order to avoid t heir disconnection
by accident.
Avoid the drip of the oil compressor on the painted vehicle carriage body.
For component replacement implying t he circuit draining, it is absolutely necessary
the use of new parts and of a special oil for compressor.
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62
AIR CONDITIONING
62- 2
AIR COND
ITIONING UNIT
GENERAL METHOD OF O NE ELEMENT REPLACEMENT OF THE AIR CONDITONING UNIT
DISMOUNTIN G
Make the unit functioning for at least 10 minutes (if the unit permits).
Drain the circuit in the charging equipment.
Measure the quantity of recovered refrigerated fluid.
Release the access to the component that is needed to be changed.
Disconnect the connections.
In order to avoid the moisture infiltration, protect with protection covers.
Dismount the component.
REMOU NT I NG
Apply special compressor oil on the new e lements thread and on the gaskets.
AT TENTION !
T he new components must be obligatory provided with protection covers.
Remove the protection covers, connect t he new component on the free connection,
and tighten it by hand.
Place the component correctly.
Tighten it to the required moment.
Refi ll with refrigerant fluid and oil recommended by the manufacturer.
The filling up with oil for different repairs is to be performed as follows: add in the charging
equipment container, the recovered oil quantity, plus an oil quantity, as it follows:
- sudden damaged of one of the unit’s element or leakage...............................100 ml
- condenser re placement ............................................................................... 30 ml
- evaporator replacement............................................................................... 30 ml
- dryer filter replacement................................................................................ 15 ml
- pipe re placement......................................................................................... 10 ml
For compressor dismounting/remounting without replacement add 120 ml.
If there are signs of moisture in the air conditioning circuit, replace the dryer filter tank.
Compressor oil : PAG SP 10 135 cmc
Refrigerant fluid : HFC 134a 0.6 Kg
General
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