Page 87 of 891
ENGINE E7J - 26214
14 - 4
ANTI-POLLUTION
Oil vapors re-aspiration
1 2
CIRCUIT PRESENTATION
1 – Ho se for oil vapors re-aspiration, connected upstream of valve body between cylinder
head cover and air filter case (the circuit is used for middle and big charges).
2 – Hose for oil vapors re-aspiration, connected downstream of valve body between cylinder
head cover and intake manifold.
For a correct operation of the oil vapors re-aspiration system, the hoses must be kept clean
and in good condition.
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Page 91 of 891
ENGINE E7J-26216
16 - 4
ALTERNATOR – STARTER
SPECIAL TOOLS
MOT 1505 Belt tension measurement device
TIGHTENING MOMENTS (daNm)
Upper attachment screw 2,2
Lower attachment screw 5
MOT 1505
Ve
hicles without air conditioning.
DISMOUNTIN G
Place the vehicle on a two-column elevator.
Disconnect the battery.
Disconnect the fuel supply pipe.
Dismo unt :
- air filter;
- oil gauge pipe;
- alternator upper attachment screw;
- alternator’s belt;
- alternator tightening clamp.
Lift the vehicle.
Disconnec t the alternator electric connectors.
Di smount the alternator l ower attachment
screw.
Lower the vehicle.
Remove the alternator through the upper part.
REMOU NT I NG
Perform the dismounting operations in the
reverse order Tighten the alternator driving belt to 263
HZ ± 10% by means of the MOT 1505
device (see the method described in chapter
07 “ Accessories belts tightening”)
Tight e n to t he re qui red m om ent the
alternator’s attachment screws.
Alternator
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Page 99 of 891
IGNITION AND INJECTION
17
17 - 5
ELEMENTS LOCATION
1. RPM sensor ( tightening moment : 0.8 daNm);
2. Water temperature sensor (tightening moment: 2.5 daNm);
3. Atmospheric pressure sensor;
4. Step-by-step engine for idling adjustment;
6. Air temperature sensor;
7. UCE injection;
8. Choke sensor;
9. Fuse and relays box;
10. Air filter;
11 .D etonation sensor (tightening moment: 2.5 daNm);
12. Oxygen sensor (tightening moment: 4.5 daNm);
13. Ignition coil;
14. Carbon canister with purging valve included;
15. Power steering pressure controller(tightening moment: 1.2 daNm);
16. Air conditioning pressure controller (tightening moment: 0.8 daNm).
Injection system
13 10 11 5 4 6 3 2 1 8 9
14 1 6 15 12 7
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Page 146 of 891

IGNITION AND INJECTION
17
17 - 52
RECOMMENDATIONS
Diagnostic – Failures interpretation
DF 109
DF 110
P RESENT
OR
ME MO RIZEDPOLLUTED COMBUSTION MISFIRE
DESTRUCTIVE COMBUSTION MISFIRE
St ate ET014 : Recognition of the cylinder 1 must be active, in order to
i dentify each cylinder.
ET093 : combustion misfire on cylinder 1
ET094 : combustion misfire on cylinder 2
ET095 : combustion misfire on cylinder 3
ET096 : combustion misfire on cylinder 4
These w ill provide information regarding failure cause and location.
In this situation, the problem is probably due to an element that can act
only on one cylinder:
- Problem at injector
A cylinder is declared - Problem at spark plug
damaged : ET093 or ET094 - Problem at high voltage cable.
or ET095 or ET096. Before replacement, try the spark plug or cable changing to anothe r
cylinder.
Cy linders 1 and 4 or In this cylinders 2 and 3 declared situation, the proble m is probably
damaged : ET093 and ET 0 96 due to an eleme nt that can act only this pair of cylinders:
or ET094 and ET095. - Problem at ignition coil, at the high voltage part. - Problem at ignition coil, at the control part
In this situation, the problem is probably due to an element tha t can
F our cylinders declared act only on all cylinders:
damaged : ET093 and -Problem at fuel filter
ET094 or ET095 and ET096. -Problem at fuel pump
-Problem on in use fuel type
-Problem of in use spark plugs
In case by using this method the problem is not solved, cons ult the fail ures diagnostic DF109 / DF
1 10 CONTINUA TION
Ensure that all failures are solved. Erase all memorized failures.
There is no need to erase the “adaptive values” memoriz ed by the injection computer.
In order to check the correct reparation of the system, the following conditions must be
AF TER accomplished:
REPARATION - No more electrical failures;
- All “adaptive values” to be memorized by the injection computer;
- Warm engine (minimum 75°C);
- Run at idling, all consumers being in use for 20 minutes (1 minute DF110);
- If the failure is again occurring, repeat the dia gnostic.
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Page 174 of 891

IGNITION AND INJECTION
17
17 - 80
PR030 ENRICHING ADAPTATION IN OPERATION
PR031 ENRICHING ADAPTATION AT IDLING
RECOMMEND AT IONS No failure must be present or memorized.
Perform the steps for memorizing the adaptation values by the injection
computer.
Erase the computer memory. A t warm, when idling adjustment, observe the se paramete rs :
- If one of t hese parameters is moving towards the minimal limit, there is not sufficient petrol or there
is t oo much air.
- If one of the se paramete rs is moving towards the minimal limit, there is too much petrol or there is
not sufficient air.
(See chapter “ Enriching adaptive correction) for the exact limit values)
Ensure the cleaning condition and the good operation of :
- fuel filter
- fuel pump
- fuel circuit
- fuel tank
- air supply piping
- air filter
- spark plugs
C heck :
- Engine compressions
- Valves cle arance
- Ignition
Diagnostic – Parameters interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
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IGNITION AND INJECTION
17
17 - 85
ALP 2 STARTING PROBLEMS engine is not starting or is difficulty starting)
RECOMMEND AT IONS Do not consult this diagnostic but before performing a complete
checking by means of the CLI P tester.
Ch eck that starter is well operating
Ch eck there is petrol in the fuel tank (fuel indicator failure).
Ensure that vehic le is supplied with adequate fuel.
Ch eck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
Ch eck the condition of the fuel filter
Ch eck the condition of the fuel tank
Ch eck that fuel tank aeration is taking place.
Ch eck the electric supply of the fuel pump.
Ch eck the good operation of the choke sensor.
Ch eck the motor of the idling regula tor.
In order to unblock it, you may slightly hit it.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
Ch eck the spark plugs and ignition coil condition
Ch eck tha t these eleme nts are specific to that vehicle.
Ch eck that the exhaust route is not clogged and the catalyst is not clogged.
Ch eck the engine compressions
Ch eck the flywheel condition
Ch eck the distribution setting on.
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
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IGNITION AND INJECTION
17
17 - 86
ALP 3 IDLING PROBLEMS (unstable idling)
RECOMMEND AT IONS Do not consult this diagnostic but before performing a complete
checking by means of the CLI P tester.
C heck if there is petrol in the fuel tank (fuel indicator failure)
C heck if the vehic le is supplied with adequate fuel
C heck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
C heck the condition of the fuel filter
C heck the condition of the fuel tank
C heck that fuel tank aeration is taking place.
C heck the connection and the condition of the idling regulator connector.
Re place the connector if necessary.
C heck the motor of the idling regulator
In order to unblock it, you may slightly hit it.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
C heck the spark plugs and ignition coil condition
C heck tha t these eleme nts are specific to that vehicle.
C heck that the exhaust route is not clogged and the catalyst is not clogged.
Check, by means of the oil dipstick, that oil level is not too high.
C heck for lack of sealing at servo-brake (noise).
C heck the intake manifold condition
C heck if the valve body is not clogged
C heck the engine compressions.
C heck the engine flywheel condition
C heck the distribution setting on.
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
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IGNITION AND INJECTION
17
17 - 87
ALP 4 INTEMP ERATE ACCELERATION OR DECELERATION
(engine unstable running)
RECOMMEND AT IONS Do not consult this diagnostic but before a complete checking by
means of the CLIP tester
Ch eck if air filter is not deformed.
Ch eck if there is petrol in the fuel tank (fuel indicator failure)
Ch eck if the vehic le is supplied with adequate fuel
Ch eck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
Ch eck the condition of the fuel filter
Ch eck the condition of the fuel tank
Ch eck that fuel tank aeration is taking place.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
Ch eck the spark plugs and ignition coil condition
Ch eck tha t these eleme nts are specific to that vehicle.
Ch eck that the exhaust route is not clogged and the catalyst is not clogged.
Ch eck the se aling of the exhaust manifold.
Ch eck, by means of the oil dipstick, that oil level is not too high.
Ch eck for lack of sealing at servo-brake (noise).
Ch eck the intake manifold condition
Ch eck if the valve body is not clogged
Ch eck the engine compressions.
Ch eck tha t brake calipers, drums and bearings are not gripped.
Ch eck that tires are inflated
Ch eck the engine flywheel condition
Ch eck tha t cooling system is properly operating
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
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