Page 459 of 891
57
57 - 11
INSIDE ACCESSORIES
Handb rake case
DISMOUNTIN G
Through the cutting out existent in the cock-
pit carpet in the handbrake lever, dismount the
attachment screw (1) of the handbrake case in
front part, on the tunnel.
Move towards front the seats.
Dismo unt :
- bench seat ( see c hapter 75); - attachmen
t screws of the front safety belts
at lower part; - attachment screws of the locks on the tun-
nel;
Detach from clips the carpet and roll it towards
front part.
Dismount the attachment screw ( 2) of the
handbrake case on the tunnel, in the rear part. Release the handbrake c ase.
REMOU NT I NG
Perform the dismounting operations in the re-
verse order. The safety belts screws are to be tighten to the
required moment of 2,7 daNm.
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Page 461 of 891
59
SECURITY ELEMENTS
59 - 1
F ront safety belts
1
4
3 2
TIGHTENING MOMENTS(daNm)
Fr
ont safety belt attachment screw 2.7
DISMOUNTING
Di smount:
-front/r ear door gasket (in the
contact area w ith the middle pillar
covering); -attachment scre ws (1) and (2) of
th e front safe t y be l t t o the uppe r pa rt,
conse quently, to th e lowe r part , on the
middle pillar lining; -
middle pillar c overing (see chapter
71); -attachment screw (3) of the safety belt
retriever on the middle pillar l ining. Dismount t he a ttachment scre w (4) of the
saf ety belt lock on the tunnel.
REMOUNTING
Perform t he di smounting operations in the
reverse order, taking into considera tion the
following: -retriever gui ding on t he centeri ng part
welded on the pillar. -the require d t ighte ni ng mome nt of
front the safety belts attachment screws is of
2,7 daNm.
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Page 483 of 891

62
AIR CONDITIONING
62 - 9
Cold air blowing device (DSAF)
Disconnect the climate maintenance blower
connector ( 11) (pull the red part towards arrow
A).
Di smount the attachment screws of the
steering wheel half-case and release from clips
detaching. Dismount the upper part dashboard and
release it from clips.
Dismount the radio-cassettes player. Disconnec t t he c entra l l ocking swi tch
connector (if the vehicle is provided with central
locking). Dismount the right air vent.
Dismount the DSAF attachment screws on
cowl panel and a ttachment screws on climate
maintenance box and release it.
Di smount the attachment screws ( 9) o f the
connection pipe ( 10) on the distributor of RACV
AC-ventilation air and release it.
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into consideration that filter
reservoir is to be mounted the last. Fill the air conditioning unit with refrigerant
fluid HFC 134a (0,600 Kg).
86
11
Connector
Pin Denomination 1 Control + air recycling
2 Control + air recycling
3 Blower control speed 1
4 Blower control speed 2
5 Blower control speed 3
9 Climate control blower speed signal
10 Supply + after contact
11 Supply + after contact
12 Blower control speed 4
14 Mass
15 Mass
915
5 1
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Page 489 of 891

62
AIR CONDITIONING
62 - 15
Filter reservoir
Filter reservoir (1) is attached by means of a
support collar on the right longitudinal girder.
Its function in the AC unit operation is : -filtering the refrigeran t fluid;
-r etaining the humidity from the unit;
-f orming of a buffer stock of refrigerant
fluid.
The particles interception is necessary because
it might block the thermostatic expansion vale
operation or produce compressor mobile parts
wear or gripping. The filter reservoir is not to be repaired.
DISMOUNTIN G
Disconnect the battery.
Drain the AC unit.
Dism ount t he pi pi ng a nd pro t e c t wi t h
protection caps in order to avoid humidity
penetration. Dismount the filter reservoir off the support
collar and release it.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Fill the AC unit with refrigerant fluid HFC
134a (0,600 Kg) by means of the c harging
station.
Check for refrigerant fluid leaks.
When replacing the filter reservoir, fill in
the circuit with 15 ml of oil PA G S P 10 .
REMARK
The tightening required moment of
the pipes nuts at the filter reservoir is of
1,4 –2 daNm.
The required tightening moment of
the attachmen t screw of the filter
re servoir support is of 0,7 daNm.
1
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Page 513 of 891
CARRIAGE BODY INSIDE TRIMS
71
71 - 8
1 – cockpit carpe t
2 – clip
DISMOUNTING
Di
smount :
- front seats ( see chapter 78 );
- rear bench seat (see chapter 78);
- front seat belts lockers ( see chap-
ter 59 )
- centra l console ( see chapter 58);
- distributor of the air ventilation/cli-
mate maintenance RACV (see chapter 61 );
- front safety belts at lower part;
- accelera tion pedal limiter.
D etach from clips the cockpit carpet ( 1).
REMOUNTING
Perform the dismounting opera tions in the
reverse order.
The clips attaching is to be performed with
a maximum forc e of 3 daN.
Cockpit carpet
1
2
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Page 514 of 891

72
72 - 1
LATERAL OPENINGS TRIMS
Front door panel
DISMOUNTIN G
Disconnect the battery.
Dismount :
- window regulator crank (A) for glass
lifting , that is mounted by clips attachment on
the window regulator axle ( in case of the
vehicles provided with glass hand-drive lifting);
- attachment screw of the open ing
mechanism from inside (B), consequently the
mechanism. - locking handle (C) attached by screw.
Rotate the speaker grill (D) counter clock-
wise direction and extract it from the front door
panel.
Dismount the four attachmen t screws of the
s peaker on the door pa nel.
Disco n n ect the front door speaker
connector. Dismount the attachment screws (1 ) of the
door panel on the caisson.
D C
1
1
CD 1
2
B
A
Detach from clips the door panel in poi nts
(2) .
R EMOU NT I NG
Perform in the reverse order the dismounting
operations taking i nto account t he following
recommendations: - check the integrity of the deflective
panel and of the continuos layer of Romtix
1502 P sealing materi al on the front door
caisson; - for the mounting of the inside opening
mechanism, the opening control rod will be
placed in the position where the assemble d plate
with electric control is blocked;
- after mounting, check the operation of
the inside opening mechanism and its alignment
with the front door panel; - check t he ope ration of t he front door
speaker.
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Page 515 of 891

72
72 - 2
LATERAL OPENINGS TRIMSRear door panel
1 C
B
1A 2
C
2
DISMOUNTIN
G
Dismount :
- window regulator cra nk (A) for glass
lifting that is mounted by clips attachment on
the window regulator axle.
- attachment screw of the inside opening
mechanism (B), consequently, the mechanism;
- locking handle (C) attached by screw;
- attachment screws (1) of the rear door
panel on the caisson; Detach from clips the rear door panel from
points (2).
REMOU NT I NG
Perform the dismounting operations in the
reverse orde r, taking into considera tion the
followings recommendations: - check the integrity of the deflectiv e panel
and of the continuos sealant material layer
Romt ix 1502 P on the door caisson outliner;
- for the mounting of the inside opening
mechanism, the opening control rod will be
placed in the position where the assemble d plate
with electric control is unblocked. - after mounting, check the operation of
the inside opening mechanism and its alignment
w ith the rear door panel.
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Page 524 of 891
80
BATTERY - FRONT HEADLIGHTS
80 - 3
DISMOUNTING
After identification and elimination of the real cause of the battery discharging, proceed as
follows: Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the mass wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
R EMOU NT I NG
Perform the dismounting operations in the reverse order. After that, reset the radio by intro-
ducing the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock.
Battery
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