2004 CHEVROLET MALIBU Owners Manual

6. Gently wiggle the
bulb from the socket.
Replace the old
bulb with a new bulb.
7. Turn the socket back into place and reconnect
the wiring harness to the socket.
8. Return the lamp assembly to its original position.
Be sure to line up the holes in the lamp assembly
to the round ends of the mounting pins.
9. Reinstall the two bolts attaching the headlamp
assembly to the vehicle.
Center High-Mounted Stoplamp
(CHMSL)
It is recommended that this component be replaced
as a unit. See your dealer.
Taillamps, Turn Signal, Stoplamps
and Back-up Lamps
1. Open the trunk.
A. Taillamp
B. Back-Up Lamp
C. Taillamp/Stoplamp/Turn Signal Lamp
5-47

2. Unscrew the two
fasteners located
on the inside of the
trunk at the rear of
the vehicle.
3. Gently pull back the trunk trim.
4. Remove the plastic wing nut.
5. Pull out the taillamp assembly and turn the bulb
socket one quarter turn counterclockwise.6. Gently wiggle the
bulb to remove it from
the socket. Replace
the bulb.
7. Reverse the steps to attach the taillamp assembly
to the vehicle.
8. When securing the lamp assembly back into place,
align the assembly so that the trunk lid doesn’t
contact it.
9. Close the trunk.
5-48

Replacement Bulbs
Exterior Lamp Bulb Number
Back-Up 921
Front Parking/Turn Signal Lamp 3157KX
High-Beam Headlamp H-9
Low-Beam Headlamp H-11
Taillamp/Stoplamp/Turn
Signal Lamp3057
For any bulb not listed here, contact your dealer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear and cracking.
To replace the wiper blade assembly, do the following:
1. Pull the windshield wiper arm away from the
windshield.2. Press the tab that holds the wiper blade to the arm.
3. Pull the assembly down to release it from the
U-hooked end of the wiper arm and slide the
assembly away from the arm.
4. Slide in the new wiper blade assembly and snap
it into place.
5. Repeat Steps 1 through 4 for the other wiper,
if necessary.
5-49

Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle’s Owner’s Manual.
{CAUTION:
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much friction.
You could have an air-out and a serious
accident. See “Loading Your Vehicle” in
the Index.
Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
CAUTION: (Continued)
CAUTION: (Continued)

Overinated tires are more likely to be
cut, punctured or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.
Tire Sidewall Labeling
Useful information about a tire is molded into its sidewall.
The examples below show a typical passenger car tire
and a compact spare tire sidewall.
5-50

(A) Tire Size:The tire size code is a combination
of letters and numbers used to dene a particular tire’s
width, height, aspect ratio, construction type and
service description. See the “Tire Size” illustration later
in this section for more detail.
(B) Tire Performance Criteria Specication
(TPC Spec):Original equipment tires designed to
GM’s specic tire performance criteria have a TPC
specication code molded onto the sidewall. GM’s
TPC specications meet or exceed all federal safety
guidelines.
(C) Department of Transportation (DOT):The
Department of Transportation (DOT) code indicates that
the tire is in compliance with the U.S. Department of
Transportation Motor Vehicle Safety Standards.
(D) Tire Identication Number (TIN):The letters and
numbers following DOT code are the Tire Identication
Number (TIN). The TIN shows the manufacturer
and plant code, tire size, and date the tire was
manufactured. The TIN is molded onto both sides of the
tire, although only one side may have the date of
manufacture.
(E) Tire Ply Material:The type of cord and number of
plies in the sidewall and under the tread.
Passenger Car Tire Example
5-51

(F) Uniform Tire Quality Grading (UTQG):Tire
manufacturers are required to grade tires based on
three performance factors: treadwear, traction and
temperature resistance. For more information see
Uniform Tire Quality Grading on page 5-61.
(G) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. For more information on
recommended tire pressure seeInation - Tire Pressure
on page 5-57andLoading Your Vehicle on page 4-34.
Compact Spare Tire Example
5-52

(A) Temporary Use Only:The compact spare tire or
temporary use tire has a tread life of approximately
3,000 miles (5 000 km) and should not be driven
at speeds over 65 mph (105 km/h). The compact spare
tire is for emergency use when a regular road tire
has lost air and gone at. SeeCompact Spare Tire on
page 5-77andIf a Tire Goes Flat on page 5-65.
(B) Tire Ply Material:The type of cord and number
of plies in the sidewall and under the tread.
(C) Tire Identication Number (TIN):The Tire
Identication Number (TIN). The TIN shows the
manufacturer and plant code, tire size, and date the
tire was manufactured. The TIN is molded onto
both sides of the tire, although only one side may
have the date of manufacture.
(D) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. SeeCompact Spare Tire
on page 5-77andLoading Your Vehicle on page 4-34.(E) Tire Ination:The temporary use tire or compact
spare tire should be inated to 60 psi (420 kPa).
For more information on tire pressure and ination
seeInation - Tire Pressure on page 5-57.
(F) Tire Size:A combination of letters and numbers
dene a tire’s width, height, aspect ratio, construction
type and service description. The letter “T” as the
rst character in the tire size means the tire is for
temporary use only.
(G) Tire Performance Criteria Specication
(TPC Spec):Original equipment tires designed to
GM’s specic tire performance criteria have a TPC
specication code molded onto the sidewall. GM’s
TPC specications meet or exceed all federal safety
guidelines.
5-53

Tire Size
The following illustration shows an example of a typical
passenger car tire size.
(A) P-Metric Tire:The United States version of a
metric tire sizing system. The letter “P” as the
rst character in the tire size means a passenger
vehicle tire engineered to standards set by the U. S.
Tire and Rim Association.(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is “70,” as shown in item “C”
of the illustration, it would mean that the tire’s sidewall is
70% as high as it is wide.
(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
“R” means radial ply construction; the letter “D” means
diagonal or bias ply construction; and the letter “B” means
belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and the speed rating of a tire. The load
range represents the load carrying capacity a tire is
certied to carry. The load index can range from 1 to 279.
The speed rating is the maximum speed a tire is certied
to carry a load. Speed ratings range from “A” to “Z”.
5-54