DTC P0217 ENGINE OVER TEMPERATURE
EC-1011
[YD (WITH EURO-OBD)]
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EC
DTC P0217 ENGINE OVER TEMPERATUREPFP:21481
System DescriptionEBS0119Y
COOLING FAN CONTROL
*: These signals are sent to the ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS0119Z
Specification data are reference values.
ECM Terminals and Reference ValueEBS011WD
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Sensor Input signal to ECM ECM function Actuator
Vehicle speed sensor* Vehicle speed
Cooling fan
controlCooling fan relay Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch* Air conditioner ON signal
SEF421Z
MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN
When cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HI
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
34 LG/B Cooling fan relay (High)[Engine is running]
Cooling fan is not operating
Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Cooling fan is operating at high speedApproximately 0.1V
36 LG Cooling fan relay (Low)[Engine is running]
Cooling fan is not operating
Cooling fan is operating at high speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Cooling fan is operating at low speedApproximately 0.1V
EC-1012
[YD (WITH EURO-OBD)]
DTC P0217 ENGINE OVER TEMPERATURE
On Board Diagnosis LogicEBS011A0
This self-diagnosis has the one trip detection logic.
Overall Function CheckEBS011A1
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high
pressure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1015,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1015,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-1015, "
Diagnostic Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0217Engine over temperature
(Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate properly
(Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-1023,
"Main 12 Causes of Overheating" .
SEF621W
SEF111X
DTC P0217 ENGINE OVER TEMPERATURE
EC-1013
[YD (WITH EURO-OBD)]
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WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-707,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-707,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
8. Make sure that cooling fans operates at low speed.
If NG, go to EC-707, "
Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go to EC-707, "
Diagnostic Procedure" .
SEF621W
SEC163BA
MEC475B
EC-1016
[YD (WITH EURO-OBD)]
DTC P0217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch ON.
5. Turn blower fan switch ON.
6. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to EC-
1019, "PROCEDURE A" .)
5. CHECK COOLING FAN HIGH SPEED OPERATION-I
Without CONSULT-II
1. Turn ignition switch OFF.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch OFF.
4. Disconnect engine coolant temperature sensor harness connec-
tor.
5. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
1021, "PROCEDURE B" .)
PBIB1935E
SEC163BA
PBIB1892E
MEC475B
EC-1018
[YD (WITH EURO-OBD)]
DTC P0217 ENGINE OVER TEMPERATURE
9. CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature. For details, refer to CO-44, "
THERMOSTAT AND
WATER PIPING" .
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
10. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-1024, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
11 . CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-1023, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening temperature:
80 - 84 °C (176 - 183 °F)
Valve lift:
More than 10 mm/95 °C (0.39 in/203 °F)
SLC343
DTC P0217 ENGINE OVER TEMPERATURE
EC-1023
[YD (WITH EURO-OBD)]
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7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-1024, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
8. CHECK INTERMITTENT INCIDENT
Perform EC-936, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS011A4
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-27, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19, "Engine
Coolant Mixture Ratio" .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-31, "LEVEL
CHECK" .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See MA-30, "
CHECKING
RADIATOR CAP" .
ON*
25Coolant leaksVisual No leaks See CO-31, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-44, "THERMO-
STAT AND WATER PIP-
ING" , and CO-34,
"RADIATOR" .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-1011
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee MA-28, "Changing
Engine Coolant" .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-31, "LEVEL
CHECK" .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-196, "CYLIN-
DER HEAD" .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-212, "CYLIN-
DER BLOCK" .
DTC P0401 EGR FUNCTION
EC-1073
[YD (WITH EURO-OBD)]
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DTC P0401 EGR FUNCTIONPFP:14710
DescriptionEBS011OS
SYSTEM DESCRIPTION
*: These signals are sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.
Engine stopped
Engine starting
Low engine coolant temperature
High engine speed
Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y
EC-1080
[YD (WITH EURO-OBD)]
DTC P0404 EGR VOLUME CONTROL VALVE
DTC P0404 EGR VOLUME CONTROL VALVEPFP:14710
DescriptionEBS011P6
SYSTEM DESCRIPTION
*: These signals are sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.
Engine stopped
Engine starting
Low engine coolant temperature
High engine speed
Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y