BACK DOOR
BL-99
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BACK DOORPFP:90100
Fitting AdjustmentEIS000LF
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With striker removed, loosen hinge mount nuts on the back door and close it.
2. Make lateral clearance and clearance to rear window glass equal. Open back door to tighten mounting
bolts to specified torque.
3. If taking the steps above does not result in fine adjustment,
remove headliner and loosen the hinge mount nuts on the vehi-
cle for further adjustment.
PIIA3653E
SIIA0081E
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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SECTION
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GW
GLASSES, WINDOW SYSTEM & MIRRORS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS AND MOLDING ....................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
SIDE WINDOW GLASS ............................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
REPAIRING WATER LEAKS .............................. 14
BACK DOOR WINDOW GLASS .............................. 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
REAR WINDOW DEFOGGER .................................. 17
Component Parts and Harness Connector Location ... 17System Description / LHD Models .......................... 17
System Description / RHD Models ......................... 18
Wiring Diagram — DEF — / For LHD models ........ 19
Wiring Diagram — DEF — / For RHD models ........ 21
Terminals and Reference Value for Time Control
Unit (RHD models) ................................................. 23
Trouble Diagnoses ................................................. 23
Rear Window Defogger Relay Power Supply Check
1 .............................................................................. 24
Time Control Unit Power Supply and Ground Check ... 25
Rear Window Defogger Switch Circuit Check ........ 26
Rear Window Defogger Relay Power Supply Check
2 .............................................................................. 28
Rear Window Defogger Circuit Check 1 ................. 30
Rear Window Defogger Circuit Check 2 ................. 31
Door Mirror Defogger Circuit Check ....................... 32
Rear Window Defogger Indicator Lamp Check 1 ... 34
Rear Window Defogger Indicator Lamp Check 2 ... 36
Filament Check ....................................................... 38
Filament Repair ...................................................... 38
REPAIR EQUIPMENT ......................................... 38
REPAIRING PROCEDURE ................................. 39
POWER WINDOW SYSTEM .................................... 40
Component Parts and Harness Connector Location ... 40
System Description ................................................. 40
MANUAL OPERATION ........................................ 41
AUTO OPERATION ............................................. 44
POWER WINDOW LOCK ................................... 44
TIMER FUNCTION .............................................. 44
DRIVER WINDOW ANTI–PINCH FUNCTION .... 44
Schematic / For LHD models .................................. 45
Wiring Diagram – WINDOW – / For LHD models ... 46
Terminal and Reference Value for Power Window
Main Switch / For LHD models ............................... 50
Schematic / For RHD models ................................. 52
Wiring Diagram – WINDOW – / For RHD models ... 53
Terminal and Reference Value for Power Window
Main Switch / For RHD models .............................. 57
Trouble Diagnoses Symptom Chart ....................... 58
Power Window Relay Power Supply and Ground
BACK DOOR WINDOW GLASS
GW-15
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BACK DOOR WINDOW GLASSPFP:90300
Removal and InstallationEIS0045K
REMOVAL
1. Remove rear wiper arm. Refer to WW-16, "Removal and Installation for Rear Wiper Arms" .
2. Remove rear washer nozzle. Refer to WW-18, "
Removal and Installation for Rear Washer Nozzle" .
3. Remove rear defogger connectors.
4. Apply a protective tape around the back door window glass to prevent the paint surface from being dam-
aged.
5. Cut adhesive using piano wire or power cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
When a windshield glass is to be reused, do not use a cutting knife or power cutting tool.
Be careful not to scratch the glass when removing.
Do not set or stand the glass on its edge. Small chips may develop into cracks.
PIIB0582E
PIIB0415E
GW-16
BACK DOOR WINDOW GLASS
INSTALLATION
With a knife, scrape off remaining adhesive left around on the
side of vehicle body to as thin and flat as 2 mm (0.08 in).
Use a genuine Insane Urethane Adhesive Kit or equivalent and
follow the instructions furnished with it.
While the urethane adhesive is curing, open a door window. This
will prevent the glass from being forced out by passenger com-
partment air pressure when a door is closed.
Inform the customer that the vehicle should remain stationary
until the urethane adhesive has completely cured (preferably 24
hours). Curing time varies with temperature and humidity.
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the back door window in case of an accident.
CAUTION:
Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Do not leave primers or adhesive cartridge unattended with their caps open or off.
The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperatures and lower humidities.
SIIA1097E