EC-17
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ECA
ECM Terminals and Reference Value .................1427
On Board Diagnosis Logic ..................................1428
DTC Confirmation Procedure ..............................1428
Wiring Diagram ...................................................1429
Diagnostic Procedure ..........................................1430
Component Inspection ........................................1431
Removal and Installation .....................................1431
DTC P1275 FUEL PUMP .......................................1432
Description ..........................................................1432
CONSULT-II Reference Value in Data Monitor Mode
1432
ECM Terminals and Reference Value .................1432
On Board Diagnosis Logic ..................................1433
DTC Confirmation Procedure ..............................1433
Wiring Diagram ...................................................1434
Diagnostic Procedure ..........................................1435
Component Inspection ........................................1436
Removal and Installation .....................................1436
DTC P2135 APP SENSOR ....................................1437
Description ..........................................................1437
CONSULT-II Reference Value in Data Monitor Mode
1437
ECM Terminals and Reference Value .................1437
On Board Diagnosis Logic ..................................1438
DTC Confirmation Procedure ..............................1438
Wiring Diagram ...................................................1439
Diagnostic Procedure ..........................................1440
Component Inspection ........................................1442
Removal and Installation .....................................1442
DTC P2146, P2149 FUEL INJECTOR POWER SUP-
PLY .........................................................................1443
Component Description .......................................1443
CONSULT-II Reference Value in Data Monitor Mode
1443
ECM Terminals and Reference Value .................1443
On Board Diagnosis Logic ..................................1444
DTC Confirmation Procedure ..............................1445
Wiring Diagram ...................................................1446
Diagnostic Procedure ..........................................1447
DTC P2147, P2148 FUEL INJECTOR CIRCUIT ...1448
Component Description .......................................1448
CONSULT-II Reference Value in Data Monitor Mode
1448
ECM Terminals and Reference Value .................1448
On Board Diagnosis Logic ..................................1449
DTC Confirmation Procedure ..............................1449
Wiring Diagram ...................................................1451
Diagnostic Procedure ..........................................1452
Component Inspection ........................................1454
Removal and Installation .....................................1454
DTC P2228, P2229 BARO SENSOR ....................1455
Description ..........................................................1455
On Board Diagnosis Logic ..................................1455
DTC Confirmation Procedure ..............................1455
Diagnostic Procedure ..........................................1455
GLOW CONTROL SYSTEM .................................1457
Description ..........................................................1457
Wiring Diagram ...................................................1458
Diagnostic Procedure ..........................................1460Component Inspection .........................................1464
Removal and Installation .....................................1464
EGR VOLUME CONTROL SYSTEM .....................1465
Description ...........................................................1465
CONSULT-II Reference Value in Data Monitor Mode
1466
ECM Terminals and Reference Value ..................1466
Wiring Diagram ....................................................1467
Diagnostic Procedure ..........................................1468
Component Inspection .........................................1469
Removal and Installation .....................................1470
TC BOOST CONTROL SOLENOID VALVE ..........1471
Description ...........................................................1471
ECM Terminals and Reference Value ..................1471
Wiring Diagram ....................................................1472
Diagnostic Procedure ..........................................1473
Component Inspection .........................................1474
BRAKE SWITCH ....................................................1475
Description ...........................................................1475
CONSULT-II Reference Value in Data Monitor Mode
1475
ECM Terminals and Reference Value ..................1475
Wiring Diagram ....................................................1476
Diagnostic Procedure ..........................................1477
Component Inspection .........................................1478
PNP SWITCH .........................................................1479
Description ...........................................................1479
CONSULT-II Reference Value in Data Monitor Mode
1479
ECM Terminals and Reference Value ..................1479
Wiring Diagram ....................................................1480
Diagnostic Procedure ..........................................1481
PSP SWITCH .........................................................1483
Component Description .......................................1483
CONSULT-II Reference Value in Data Monitor Mode
1483
ECM Terminals and Reference Value ..................1483
Wiring Diagram ....................................................1484
Diagnostic Procedure ..........................................1485
Component Inspection .........................................1486
Removal and Installation .....................................1486
FUEL TRANSPORT PUMP ...................................1487
Description ...........................................................1487
ECM Terminals and Reference Value ..................1488
Wiring Diagram ....................................................1489
Diagnostic Procedure ..........................................1491
Component Inspection .........................................1494
Removal and Installation .....................................1495
START SIGNAL .....................................................1496
Wiring Diagram ....................................................1496
Diagnostic Procedure ..........................................1497
MI & DATA LINK CONNECTORS ..........................1498
Wiring Diagram ....................................................1498
SERVICE DATA AND SPECIFICATIONS (SDS) ...1500
General Specifications .........................................1500
Mass Air Flow Sensor ..........................................1500
Engine Coolant Temperature Sensor ..................1500
Fuel Rail Pressure Sensor ...................................1500
Glow Plug ............................................................1500
PREPARATION
EC-29
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EC
Commercial Service ToolsEBS010L5
Tool name Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG: Part
No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
PBIC0198E
S-NT653
S-NT705
AEM488
S-NT779
EC-34
[QR (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS010L8
*1: This sensor is not used to control the engine system under normal conditions.
*2: This input signal is sent to the ECM through CAN communication line.
*3: This output signal is sent from the ECM through CAN communication line.
*4: With ESP models.
*5: Without ESP models.
Multiport Fuel Injection (MFI) SystemEBS010L9
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.Input (Sensor) ECM Function Output (Actuator)
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)
Mass air flow sensor
Engine coolant temperature sensor
Heated oxygen sensor 1
Throttle position sensor
Accelerator pedal position sensor
Park/neutral position (PNP) switch
Intake air temperature sensor
Power steering pressure sensor
Ignition switch
Battery voltage
Knock sensor
Refrigerant pressure sensor
Stop lamp switch
Heated oxygen sensor 2*1
TCM (Transmission control module)*2
ESP/TCS/ABS control unit*2 *4
ABS actuator and electric unit
(control unit)*2 *5
Air conditioner switch
Wheel sensor*2
Electrical load signalFuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Fuel pump control Fuel pump relay
On board diagnostic system
MI (On the instrument panel)*
3
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Cooling fan control Cooling fan relay
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
3 and piston position
Fuel injec-
tion & mix-
ture ratio
controlFuel injector Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
Wheel sensor*
2Vehicle speed
Air conditioner switch Air conditioner operation
ENGINE CONTROL SYSTEM
EC-35
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EC
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
During warm-up
When starting the engine
During acceleration
Hot-engine operation
When selector lever is changed from N to D (A/T models)
High-load, high-speed operation
During deceleration
During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about
heated oxygen sensor 1, refer to EC-176
. This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
Deceleration and acceleration
High-load, high-speed operation
Malfunction of heated oxygen sensor 1 or its circuit
Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
High engine coolant temperature
During warm-up
After shifting from N to D (A/T models)
PBIB0121E
ENGINE CONTROL SYSTEM
EC-37
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Electronic Ignition (EI) SystemEBS010LA
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
At starting
During warm-up
At idle
At low battery voltage
During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS010LB
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS)
Engine speed*
2
piston position
Ignition
timing con-
trolPower transistor Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery
Battery voltage*
2
Wheel sensor*1Vehicle speed
SEF742M
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor*
1Vehicle speed
EC-38
[QR (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
When the accelerator pedal is fully depressed.
When cranking the engine.
At high engine speeds.
When the engine coolant temperature becomes excessively high.
When operating power steering during low engine speed or low vehicle speed.
When engine speed is excessively low.
When refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS010LC
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under Multiport Fuel Injection (MFI) System, EC-34
.
CAN Communication UnitEBS010LD
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Wheel sensor* Vehicle speed
ENGINE CONTROL SYSTEM
EC-39
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M/T MODELS WITHOUT ESP
System Diagram
Input/output Signal Chart
T: Transmit R: Receive
PKIA6458E
Signals ECMABS actuator and
electric unit (con-
trol unit)4WD control unit Combination meter
Stop lamp switch signal T R
Engine speed signal T R R
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/C compressor feedback signal T R
Vehicle speed signalTRR
RT
ABS warning lamp signal T R
4WD warning lamp signalTR
4WD mode indicator lamp signal T R
Parking brake switch signalRT
MI signal T R
EC-40
[QR (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM
A/T MODELS WITHOUT ESP
System Diagram
Input/output Signal Chart
T: Transmit R: Receive
PKIA6457E
Signals ECM TCMABS actuator
and electric unit
(control unit)4WD control
unitCombination
meter
Stop lamp switch signalRT
TR
P·N range signal R T
A/T position indicator lamp signal T R
Overdrive control switch signal R T
O/D OFF indicator signal T R
Closed throttle position signal T R
Wide open throttle position signal T R
Engine speed signal T R R
Engine coolant temperature signal TR
Accelerator pedal position signal T R
Output shaft revolution signal R T
A/C compressor feedback signal TR
Vehicle speed signalTRR
RT
ABS warning lamp signal T R
4WD warning lamp signalTR
4WD mode indicator lamp signalTR
Parking brake switch signalRT
MI signal TR
Engine A/T integrated control signalTR
RT
A/T self-diagnosis signal R T