2003 NISSAN X-TRAIL engine coolant

CO-42
[YD22DDTi]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationEBS00BB4
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
1. Remove RH engine undercover.
2. Remove drive belt. Refer to EM-131, "
DRIVE BELTS" .
3. Drain engine coolant. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
4. Support the bottom of oil pan with a floor jack etc, and remove RH engine mounting insulator (front side of
engine). Refer to EM-208, "
ENGINE ASSEMBLY" .
5. Remove water pump pulley.

Loosen the pulley bolts after fixing the pulley using a screwdriver etc.
6. Remove RH engine mounting bracket.
7. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready below.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Water pump cannot be disassembled and should be replaced as a unit.
1. Gasket 2. Water pump 3. RH engine mounting bracket
4. Water pump pulley
PBIC2384E

WATER PUMP
CO-43
[YD22DDTi]
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INSPECTION AFTER REMOVAL

Visually check if there is no significant dirt or rusting on the
water pump body and vane.

Make sure that there is no looseness in the vane shaft, and that
it turns smoothly when rotated by hand.

If there are any unusualness, replace water pump assembly as
necessary.
INSTALLATION

Install in the reverse order of removal.

Install water pump pulley with the front mark (painted white, used to prevent errors during assembly) fac-
ing the front of engine. Refer to CO-42, "
WATER PUMP" .
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-31, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
SBIA0132E

CO-44
[YD22DDTi]
THERMOSTAT AND WATER PIPING

THERMOSTAT AND WATER PIPINGPFP:21200
Removal and InstallationEBS00BK9
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high pressure engine
coolant escaping from radiator.
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
3. Remove radiator hose (lower) from water inlet side. Refer to CO-34, "
RADIATOR" .
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
1. Heater return pipe 2. Gasket 3. Thermostat housing
4. Thermostat 5. Rubber ring 6. Water inlet
7. Water inlet pipe 8. Radiator hose (lower)
PBIC2018E

THERMOSTAT AND WATER PIPING
CO-45
[YD22DDTi]
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INSPECTION AFTER REMOVAL
Thermostat

Place a string so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the full-open lift amount.

After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values

If out of the standard, replace thermostat.
INSTALLATION
Note the following, and install in the reverse order of removal.

Install the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.

Install the thermostat with the jiggle valve facing upwards.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-31, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
SLC252B
Item Thermostat
Valve opening temperature 80 - 84°C (176 - 183° F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203 °F)
Valve closing temperature More than 77°C (171°F)
JLC300B

CO-46
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at MAX level) Approx 9.5 (8-3/8)
Reservoir tank0.6 (1/2)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug6.9 - 7.8 (0.7 - 0.8, 61 - 69)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan (left and right)
Cooling fan motors4.2 (0.42, 37)*
4.2 (0.42, 37)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)

EC-5
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Diagnostic Procedure ........................................... 382
Component Inspection ......................................... 384
DTC P2122, P2123 APP SENSOR ........................ 386
Component Description ........................................ 386
CONSULT-II Reference Value in Data Monitor Mode
. 386
On Board Diagnosis Logic ................................... 386
DTC Confirmation Procedure ............................... 387
Wiring Diagram .................................................... 388
Diagnostic Procedure ........................................... 390
Component Inspection ......................................... 392
Removal and Installation ...................................... 392
DTC P2127, P2128 APP SENSOR ........................ 393
Component Description ........................................ 393
CONSULT-II Reference Value in Data Monitor Mode
. 393
On Board Diagnosis Logic ................................... 393
DTC Confirmation Procedure ............................... 393
Wiring Diagram .................................................... 395
Diagnostic Procedure ........................................... 397
Component Inspection ......................................... 400
Removal and Installation ...................................... 400
DTC P2135 TP SENSOR ........................................ 401
Component Description ........................................ 401
CONSULT-II Reference Value in Data Monitor Mode
. 401
On Board Diagnosis Logic ................................... 401
DTC Confirmation Procedure ............................... 401
Wiring Diagram .................................................... 403
Diagnostic Procedure ........................................... 405
Component Inspection ......................................... 408
Removal and Installation ...................................... 408
DTC P2138 APP SENSOR ..................................... 409
Component Description ........................................ 409
CONSULT-II Reference Value in Data Monitor Mode
. 409
On Board Diagnosis Logic ................................... 409
DTC Confirmation Procedure ............................... 410
Wiring Diagram ..................................................... 411
Diagnostic Procedure ........................................... 413
Component Inspection ......................................... 416
Removal and Installation ...................................... 416
IGNITION SIGNAL .................................................. 417
Component Description ........................................ 417
Wiring Diagram .................................................... 418
Diagnostic Procedure ........................................... 421
Component Inspection ......................................... 426
Removal and Installation ...................................... 427
INJECTOR CIRCUIT ............................................... 428
Component Description ........................................ 428
CONSULT-II Reference Value in Data Monitor Mode
. 428
Wiring Diagram .................................................... 429
Diagnostic Procedure ........................................... 430
Component Inspection ......................................... 433
Removal and Installation ...................................... 433
VIAS ........................................................................ 434
Description ........................................................... 434
CONSULT-II Reference Value in Data Monitor Mode .435
Wiring Diagram .....................................................436
Diagnostic Procedure ...........................................438
Component Inspection ..........................................441
Removal and Installation ......................................442
FUEL PUMP CIRCUIT ............................................443
Description ............................................................443
CONSULT-II Reference Value in Data Monitor Mode
.443
Wiring Diagram .....................................................444
Diagnostic Procedure ...........................................447
Component Inspection ..........................................450
Removal and Installation ......................................450
REFRIGERANT PRESSURE SENSOR ..................451
Component Description ........................................451
Wiring Diagram .....................................................452
Diagnostic Procedure ...........................................453
Removal and Installation ......................................455
ELECTRICAL LOAD SIGNAL ................................456
CONSULT-II Reference Value in Data Monitor Mode
.456
Wiring Diagram .....................................................457
Diagnostic Procedure ...........................................464
MI & DATA LINK CONNECTORS ...........................469
Wiring Diagram .....................................................469
EVAPORATIVE EMISSION SYSTEM .....................473
Description ............................................................473
Component Inspection ..........................................476
POSITIVE CRANKCASE VENTILATION ...............478
Description ............................................................478
Component Inspection ..........................................478
SERVICE DATA AND SPECIFICATIONS (SDS) ....480
Fuel Pressure .......................................................480
Idle Speed and Ignition Timing .............................480
Calculated Load Value ..........................................480
Mass Air Flow Sensor ...........................................480
Intake Air Temperature Sensor .............................480
Engine Coolant Temperature Sensor ...................480
Heated Oxygen Sensor 1 Heater .........................480
Heated Oxygen sensor 2 Heater ..........................481
Crankshaft Position Sensor (POS) .......................481
Camshaft Position Sensor (PHASE) ....................481
Throttle Control Motor ...........................................481
Injector ..................................................................481
Fuel Pump ............................................................481
QR (WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................482
Alphabetical Index ................................................482
DTC No. Index ......................................................484
PRECAUTIONS ......................................................486
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................486
On Board Diagnostic (OBD) System of Engine ....486
Precaution ............................................................486
Wiring Diagrams and Trouble Diagnosis ..............489

EC-9
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Wiring Diagram .................................................... 793
Diagnostic Procedure ........................................... 794
Component Inspection ......................................... 796
Removal and Installation ...................................... 797
IGNITION SIGNAL .................................................. 798
Component Description ........................................ 798
Wiring Diagram .................................................... 799
Diagnostic Procedure ........................................... 802
Component Inspection ......................................... 807
Removal and Installation ...................................... 808
EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE ................................................. 809
Description ........................................................... 809
CONSULT-II Reference Value in Data Monitor Mode
. 809
Wiring Diagram .................................................... 810
Diagnostic Procedure ........................................... 812
Component Inspection ......................................... 815
Removal and Installation ...................................... 815
PNP SWITCH .......................................................... 816
Component Description ........................................ 816
CONSULT-II Reference Value in Data Monitor Mode
. 816
Wiring Diagram .................................................... 817
Diagnostic Procedure ........................................... 818
INJECTOR CIRCUIT ............................................... 820
Component Description ........................................ 820
CONSULT-II Reference Value in Data Monitor Mode
. 820
Wiring Diagram .................................................... 821
Diagnostic Procedure ........................................... 822
Component Inspection ......................................... 825
Removal and Installation ...................................... 825
VIAS ........................................................................ 826
Description ........................................................... 826
CONSULT-II Reference Value in Data Monitor Mode
. 827
Wiring Diagram .................................................... 828
Diagnostic Procedure ........................................... 830
Component Inspection ......................................... 833
Removal and Installation ...................................... 834
FUEL PUMP CIRCUIT ............................................ 835
Description ........................................................... 835
CONSULT-II Reference Value in Data Monitor Mode
. 835
Wiring Diagram .................................................... 836
Diagnostic Procedure ........................................... 839
Component Inspection ......................................... 842
Removal and Installation ...................................... 842
REFRIGERANT PRESSURE SENSOR ................. 843
Component Description ........................................ 843
Wiring Diagram .................................................... 844
Diagnostic Procedure ........................................... 845
Removal and Installation ...................................... 847
ELECTRICAL LOAD SIGNAL ................................ 848
CONSULT-II Reference Value in Data Monitor Mode
. 848
Wiring Diagram .................................................... 849
Diagnostic Procedure ........................................... 856MI & DATA LINK CONNECTORS ...........................861
Wiring Diagram .....................................................861
Wiring Diagram – ..................................................863
EVAPORATIVE EMISSION SYSTEM .....................865
Description ............................................................865
Component Inspection ..........................................868
POSITIVE CRANKCASE VENTILATION ...............870
Description ............................................................870
Component Inspection ..........................................870
SERVICE DATA AND SPECIFICATIONS (SDS) ....872
Fuel Pressure .......................................................872
Idle Speed and Ignition Timing .............................872
Mass Air Flow Sensor ...........................................872
Intake Air Temperature Sensor .............................872
Engine Coolant Temperature Sensor ...................872
Heated Oxygen Sensor 1 Heater .........................872
Heated Oxygen sensor 2 Heater ..........................872
Crankshaft Position Sensor (POS) .......................872
Camshaft Position Sensor (PHASE) ....................873
Throttle Control Motor ...........................................873
Injector ..................................................................873
Fuel Pump ............................................................873
YD (WITH EURO-OBD)
INDEX FOR DTC .....................................................874
Alphabetical Index ................................................874
DTC No. Index ......................................................876
PRECAUTIONS ......................................................878
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................878
On Board Diagnostic (OBD) System of Engine ....878
Precautions ...........................................................878
Wiring Diagrams and Trouble Diagnosis ..............881
PREPARATION .......................................................882
Special Service Tools ...........................................882
Commercial Service Tools ....................................882
ENGINE CONTROL SYSTEM ................................883
System Diagram ...................................................883
Vacuum Hose Drawing .........................................884
System Chart ........................................................885
Fuel Injection Control System ...............................885
Fuel Injection Timing Control System ...................887
Air Conditioning Cut Control .................................887
Fuel Cut Control (At No Load & High Engine Speed) .887
Crankcase Ventilation System ..............................888
CAN Communication ............................................888
BASIC SERVICE PROCEDURE .............................890
Fuel Filter ..............................................................890
Fuel Pump Learning Value Clearing .....................890
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........892
Introduction ...........................................................892
Three Trip Detection Logic and One Trip Detection
Logic .....................................................................892
Emission-related Diagnostic Information ..............892
NATS (Nissan Anti-theft System) .........................896
Malfunction Indicator (MI) .....................................896
OBD System Operation Chart ..............................898

EC-13
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CONSULT-II Reference Value in Data Monitor Mode
1134
ECM Terminals and Reference Value .................1134
On Board Diagnosis Logic ..................................1135
DTC Confirmation Procedure ..............................1135
Wiring Diagram ...................................................1136
Diagnostic Procedure ..........................................1137
Component Inspection ........................................1138
Removal and Installation .....................................1138
DTC P1274 FUEL PUMP .......................................1139
Description ..........................................................1139
CONSULT-II Reference Value in Data Monitor Mode
1139
ECM Terminals and Reference Value .................1139
On Board Diagnosis Logic ..................................1140
DTC Confirmation Procedure ..............................1140
Wiring Diagram ...................................................1141
Diagnostic Procedure ..........................................1142
Component Inspection ........................................1143
Removal and Installation .....................................1143
DTC P1275 FUEL PUMP .......................................1144
Description ..........................................................1144
CONSULT-II Reference Value in Data Monitor Mode
1144
ECM Terminals and Reference Value .................1144
On Board Diagnosis Logic ..................................1145
DTC Confirmation Procedure ..............................1145
Wiring Diagram ...................................................1146
Diagnostic Procedure ..........................................1147
Component Inspection ........................................1148
Removal and Installation .....................................1148
DTC P2135 APP SENSOR ....................................1149
Description ..........................................................1149
CONSULT-II Reference Value in Data Monitor Mode
1149
ECM Terminals and Reference Value .................1149
On Board Diagnosis Logic ..................................1150
DTC Confirmation Procedure ..............................1150
Wiring Diagram ...................................................1151
Diagnostic Procedure ..........................................1152
Component Inspection ........................................1154
Removal and Installation .....................................1154
DTC P2146, P2149 FUEL INJECTOR POWER SUP-
PLY .........................................................................1155
Component Description .......................................1155
CONSULT-II Reference Value in Data Monitor Mode
1155
ECM Terminals and Reference Value .................1155
On Board Diagnosis Logic ..................................1156
DTC Confirmation Procedure ..............................1157
Wiring Diagram ...................................................1158
Diagnostic Procedure ..........................................1159
DTC P2147, P2148 FUEL INJECTOR CIRCUIT ...1160
Component Description .......................................1160
CONSULT-II Reference Value in Data Monitor Mode
1160
ECM Terminals and Reference Value .................1160
On Board Diagnosis Logic ..................................1161
DTC Confirmation Procedure ..............................1161Wiring Diagram ....................................................11 6 3
Diagnostic Procedure ..........................................11 6 4
Component Inspection .........................................11 6 5
Removal and Installation .....................................11 6 6
DTC P2228, P2229 BARO SENSOR .....................116 7
Description ...........................................................11 6 7
On Board Diagnosis Logic ...................................11 6 7
DTC Confirmation Procedure ..............................11 6 7
Diagnostic Procedure ..........................................11 6 8
GLOW CONTROL SYSTEM ..................................116 9
Description ...........................................................11 6 9
Wiring Diagram ....................................................11 7 0
Diagnostic Procedure ..........................................11 7 2
Component Inspection .........................................11 7 6
Removal and Installation .....................................11 7 6
BRAKE SWITCH ....................................................117 7
Description ...........................................................11 7 7
CONSULT-II Reference Value in Data Monitor Mode
11 7 7
ECM Terminals and Reference Value ..................11 7 7
Wiring Diagram ....................................................11 7 8
Diagnostic Procedure ..........................................11 7 9
Component Inspection .........................................11 8 0
PNP SWITCH .........................................................118 2
Description ...........................................................11 8 2
CONSULT-II Reference Value in Data Monitor Mode
11 8 2
ECM Terminals and Reference Value ..................11 8 2
Wiring Diagram ....................................................11 8 3
Diagnostic Procedure ..........................................11 8 4
PSP SWITCH .........................................................118 6
Component Description .......................................11 8 6
CONSULT-II Reference Value in Data Monitor Mode
11 8 6
ECM Terminals and Reference Value ..................11 8 6
Wiring Diagram ....................................................11 8 7
Diagnostic Procedure ..........................................11 8 8
Component Inspection .........................................11 8 9
Removal and Installation .....................................11 8 9
FUEL TRANSPORT PUMP ...................................119 0
Description ...........................................................11 9 0
ECM Terminals and Reference Value ..................11 9 1
Wiring Diagram ....................................................11 9 2
Diagnostic Procedure ..........................................11 9 4
Component Inspection .........................................11 9 7
Removal and Installation .....................................11 9 8
START SIGNAL .....................................................119 9
Wiring Diagram ....................................................11 9 9
Diagnostic Procedure ..........................................1200
MI & DATA LINK CONNECTORS ..........................1202
Wiring Diagram ....................................................1202
SERVICE DATA AND SPECIFICATIONS (SDS) ...1204
General Specifications .........................................1204
Mass Air Flow Sensor ..........................................1204
Engine Coolant Temperature Sensor ..................1204
Fuel Rail Pressure Sensor ...................................1204
Glow Plug ............................................................1204
EGR Volume Control Valve .................................1204