DTC P1217 ENGINE OVER TEMPERATURE
EC-323
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6.CHECK COOLING FAN RELAYS-2 AND -3
Refer toEC-324, "
COOLING FAN RELAYS-1, -2 AND -3".
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
7.CHECK COOLING FAN MOTORS
Refer toEC-324, "
COOLING FAN MOTORS-1 AND -2".
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
8.CHECK INTERMITTENT INCIDENT
PerformEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Main 12 Causes of OverheatingEBS00BCQ
Engine Step Inspection item Equipment Standard Reference page
OFF 1
lBlocked radiator
lBlocked condenser
lBlocked radiator grille
lBlocked bumper
lVisual No blocking —
2
lCoolant mixturelCoolant tester 50 - 50% coolant mixture SeeMA-19, "Engine
Coolant Mixture Ratio".
3
lCoolant levellVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-9, "Changing
Engine Coolant".
4
lRadiator caplPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2,9-14psi)(Limit)SeeCO-13, "
CHECKING
RADIATOR CAP".
ON*
25lCoolant leakslVisual No leaks SeeCO-9, "LEAK
CHECK".
ON*
26lThermostatlTouch the upper and
lower radiator hosesBoth hoses should be hot SeeCO-21, "THERMO-
STAT AND WATER CON-
TROL VALVE",andCO-
12, "RADIATOR".
ON*
17lCooling fanlCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-311
).
OFF 8
lCombustion gas leaklColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39lCoolant temperature
gaugelVisual Gauge less than 3/4
when driving—
lCoolant overflow to
reservoir tanklVisual No overflow during driving
and idlingSeeCO-9, "Changing
Engine Coolant".
OFF*
410lCoolant return from
reservoir tank to radia-
torlVisual Should be initial level in
reservoir tankSeeCO-9, "LEVEL
CHECK".
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-377
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureEBS00BE6
Idle Speed and Ignition TimingEBS00BE7
*1: Under the following conditions:
lAir conditioner switch: OFF
lElectric load: OFF (Lights, heater fan & rear window defogger)
lSteering wheel: Kept in straight-ahead position
Calculated Load ValueEBS00BE8
Mass Air Flow SensorEBS00BE9
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS00BEA
Engine Coolant Temperature SensorEBS00BEB
Heated Oxygen Sensor 1 HeaterEBS00BEC
Heated Oxygen sensor 2 HeaterEBS00BED
Crankshaft Position Sensor (POS)EBS00BEE
Refer toEC-221, "Component Inspection".
Camshaft Position Sensor (PHASE)EBS00BEF
Refer toEC-228, "Component Inspection".
Fuel pressure at idle kPa (bar, kg/cm2,psi)Approximately 350 (3.5, 3.7, 51)
Target idle speed
No-load*1 (in “P” or N” position)A/T: 700±50 rpm
M/T: 650±50 rpm
Air conditioner: ON In “P” or N” position 725 rpm or more
Ignition timingIn“P”orN”position AT:16°±5°BTDC
MT: 14°±5°BTDC
Calculated load value % (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.1 - 1.5*V
Mass air flow (Using CONSULT-II or GST)1.4 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature°C(°F) Resistance kW
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature°C(°F) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C(77°F)] 2.3 - 4.3W
Resistance [at 25°C(77°F)] 2.3 - 4.3W
PREPARATION
EC-385
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PREPARATIONPFP:00002
Special Service ToolsEBS00BEP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEBS00BEQ
Tool number
To o l n a m eDescription
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
a: 22 mm (0.87 in)
S-NT379
S-NT636
Tool name (Kent-
Moore No.)Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
PBIC0198E
S-NT653
S-NT705
ENGINE CONTROL SYSTEM
EC-389
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System ChartEBS00BET
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line.
Multiport Fuel Injection (MFI) SystemEBS00BEU
INPUT/OUTPUT SIGNAL CHART
*1: Under normal conditions, this sensor is not for engine control operation.
*2: This signal is sent to the ECM through CAN communication line.Input (Sensor) ECM Function Output (Actuator)
lCamshaft position sensor (PHASE)
lCrankshaft position sensor (POS)
lMass air flow sensor
lEngine coolant temperature sensor
lHeated oxygen sensor 1
lThrottle position sensor
lAccelerator pedal position sensor
lPark/neutral position (PNP) switch
lIntake air temperature sensor
lPower steering pressure sensor
lIgnition switch
lBattery voltage
lKnock sensor
lRefrigerant pressure sensor
lHeated oxygen sensor 2 *1
lTCM (Transmission control module) *2
lESP/TCS/ABS control unit *2
lWheel sensor
lAir conditioner switch
lElectrical loadFuel injection & mixture ratio control Fuel injectors
Electronic ignition system Power transistors
Fuel pump control Fuel pump relay
On board diagnostic system MI (On the instrument panel)
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Cooling fan control Cooling fan relays
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS)
Engine speed
Piston position
Fuel injec-
tion & mix-
ture ratio
controlFuel injectors Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Ignition switch Start signal
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2 *1 Density of oxygen in exhaust gas
ESP/TCS/ABS control unit *2 ESP/TCS operation command
Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
EC-390
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ENGINE CONTROL SYSTEM
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
lDuring warm-up
lWhen starting the engine
lDuring acceleration
lHot-engine operation
lWhen selector lever is changed from “N” to “D”
lHigh-load, high-speed operation
lDuring deceleration
lDuring high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer toEC-490
. This maintains the mixture ratio within the range of stoichiometric (ideal air-
fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
lDeceleration and acceleration
lHigh-load, high-speed operation
lMalfunction of heated oxygen sensor 1 or its circuit
lInsufficient activation of heated oxygen sensor 1 at low engine coolant temperature
lHigh engine coolant temperature
lDuring warm-up
lAfter shifting from “N” to “D”
lWhen starting the engine
PBIB0121E
EC-392
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ENGINE CONTROL SYSTEM
Electronic Ignition (EI) System
EBS00BEV
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g.,N:1,800rpm,Tp:1.50msec
A°BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
lAt starting
lDuring warm-up
lAt idle
lAt low battery voltage
lDuring acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS00BEW
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS)
Engine speed
Piston position
Ignition
timing con-
trolPower transistor Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed
SEF742M
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed
ENGINE CONTROL SYSTEM
EC-393
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lWhen the accelerator pedal is fully depressed.
lWhen cranking the engine.
lAt high engine speeds.
lWhen the engine coolant temperature becomes excessively high.
lWhen operating power steering during low engine speed or low vehicle speed.
lWhen engine speed is excessively low.
lWhen refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS00BEX
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,EC-389
.
CAN communicationEBS00BEY
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
FOR A/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Sensor Input Signal to ECMECM
functionActuator
Park/neutral position (PNP) switch Neutral position
Fuel cut
controlFuel injectors Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS) Engine speed
Wheel sensor Vehicle speed
SKIA0884E
Signals ECM TCM
Engine speed signal T R
Engine coolant temperature signal T R
BASIC SERVICE PROCEDURE
EC-397
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PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
lBattery voltage: More than 12.9V (At idle)
lEngine coolant temperature: 70 - 100°C (158 - 212°F)
lPNP switch: ON
lElectric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
lSteering wheel: Neutral (Straight-ahead position)
lVehicle speed: Stopped
lTransmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. PerformEC-396, "Accelerator Pedal Released Position Learning".
2. PerformEC-396, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y