TROUBLE DIAGNOSIS
BRC-39
[4WD/ABS]
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4WD WARNING LAMP DOES NOT ILLUMINATE WITH IGNITION ON
1.INSPECTION OF BLOWN FUSE BETWEEN IGNITION SWITCH AND COMBINATION METER
Check blown fuse between ignition switch and combination meter.
OK or NG
OK >> GO TO 2 (No blown fuse)
NG >> Replace the fuse and perform the inspection again.
2.COMBINATION METER POWER SUPPLY CIRCUIT INSPECTION
1. Disconnect combination meter connector.
2. Check voltage between the combination meter harness connector M46 terminal No. LHD models: 46 (W/
L) RHD models: 59 (W/L) and body ground.
OK or NG
OK >> Malfunctioning combination meter.
NG >> Check fuse 10A [#11] to combination meter harness and connector.
4WD WARNING LAMP DOES NOT GO OUT SEVERAL SECONDS AFTER ENGINE
STARTED.(4WD MODE INDICATOR LAMP GOES OUT)
1.PERFORM SELF-DIAGNOSIS
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> No malfunction detected. Perform inspection again.
NG >>
lDetermine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
lCONSULT-II does not display 4WD system-related trouble codes. GO TO 2.
2.4WD CONTROL UNIT CONNECTOR CONNECTION INSPECTION
lCheck 4WD/ABS control unit connector for proper connection.
OK or NG
OK >> Reconnect the 4WD/ABS control unit connector properly and perform inspection again.
NG >> Repair or replace the connector.
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS WHEN THE VEHICLE IS DRIVEN IN
AUTO MODE AND THE STEERING WHEEL IS TURNED FULLY TO EITHER SIDE AFTER THE
ENGINE IS STARTED
1.PERFORM SELF-DIAGNOSIS.
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> GO TO 2. (No self-diagnosis malfunction indicated.)
NG >> Determine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
BRC-40
[4WD/ABS]
TROUBLE DIAGNOSIS
2.CHECK USING THE DATA MONITOR FUNCTION OF THE CONSULT- II.
lPerform inspection by the data monitor function of the CONSULT-II.
lCheck that the operation is in AUTO mode.
lMeasure voltage when the accelerator pedal is not depressed. (Accelerator pedal not depressed: Approx.
0.5V or lower)
lMeasure the current supplied to the E-TS solenoid valve. (Accelerator pedal not depressed: Approx. 0A)
OK or NG
OK >> GO TO 3. (No self-diagnosis malfunction indicated.)
NG >>
lNot in AUTO mode. GO TO 3.
lVoltage when accelerator pedal is not depressed is higher than approximately 0.5V.
l4WD solenoid valve current when the accelerator pedal is not depressed is other than 0A.
lCountermeasure: Keep the vehicle idling for approximately 15 minutes before checking again.
(Voltage when accelerator pedal is not depressed will be automatically reset to zero during this
period.)
3.INSPECTION USING 4WD MODE CHANGE-OVER SWITCH
lOn data monitor screen of the CONSULT-II, check 4WD mode switch.
lCheck if the display changes from ## to 2WD mode when the 2WD switch is pressed.
lCheck if the display changes from ## to AUTO mode when the AUTO switch is pressed.
lCheck if the display changes from ## to LOCK mode when the LOCK switch is pressed.
OK or NG
OK >> No malfunction detected.
NG >>
lNot in AUTO mode. (In 2WD or LOCK mode)
Countermeasure: Slightly depress the accelerator pedal and check that the operation mode
changes to LOCK mode.
lCheck circuit between 4WD mode switch harness connector M39 terminal No.1 (BR) and
4WD control unit harness connector E122 terminal No. 27 (BR).
(AUTO mode is not available because a malfunction is present in the 2WD mode harness.)
NOTICE:
Mechanism of 4WD mode change-over
l2WD mode: Operation changes to 2WD mode when 4WD/ABS control unit harness connector
E122 terminal No. 27 (BR) is shorted to ground.
lAUTO mode: Operation changes to AUTO mode when 4WD/ABS control unit harness connec-
tor E122 terminals No. 27 (BR) and No. 26 (L) is shorted to ground.
lLOCK mode: Operation changes to LOCK mode when 4WD/ABS control unit harness connec-
tor E122 terminal No. 26 (L) is shorted to ground.
TROUBLE DIAGNOSIS
BRC-41
[4WD/ABS]
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4WD MODES CANNOT BE SWITCHED AFTER ENGINE IS STARTED
1.INSPECTION USING 4WD MODE CHANGE-OVER SWITCH
lDrive modes cannot be switched after the engine is started.
lOn data monitor screen of the CONSULT-II, check 4WD mode switch.
lCheck if the display changes from ## to 2WD mode when the 2WD switch is pressed.
lCheck if the display changes from ## to AUTO mode when the AUTO switch is pressed.
lCheck if the display changes from ## to LOCK mode when the LOCK switch is pressed.
OK or NG
OK >> No malfunction detected.
NG >>
lCONSULT-II display does not change from ## when the 2WD switch is pressed. Check harness
of the 2WD switch.
lCONSULT-II display does not change from ## when the AUTO switch is pressed. Check har-
ness of the 2WD switch and LOCK switch.
lCONSULT-II display does not change from ## when the LOCK switch is pressed. Check har-
ness of the LOCK switch.
lPerform 4WD mode change-over switch inspection.
WHILE DRIVING, 4WD WARNING LAMP FLASHES RAPIDLY. (WHEN IT FLASHERS FOR
APPROX. ONE MINUTE, THEN DOES NOT ILLUMINATE.)
lWhile driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx. One minute, then does not
illuminate.)
Rapid flashing: 2 times/second
This phenomenon protects drivetrain parts when a heavy load is applied to the electronically controlled
coupling and multiple disc clutch temperature increases. It is not a malfunction.
When the difference of revolution speed by or with the front and rear wheel with AUTO mode, the shift
switch occasionally changes to LOCK mode automatically. This is not a malfunction.
When the difference of revolution speed between the front and rear wheel with AUTO mode, the shift
switch occasionally changes to LOCK mode automatically. This is not a malfunction.
WHILE DRIVING, 4WD WARNING LAMP FLASHES SLOWLY. (WHEN IT CONTINUES TO ILLU-
MINATE UNTIL ENGINE TURNS OFF.)
1. Check using the data monitor function of the CONSULT-II.
lPerform inspection with the data monitor function of the CONSULT-II.
lCheck if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.
lStop the engine. Restart the engine and drive the vehicle at 20 km/h (12 MPH) or faster for approxi-
mately 200 seconds. Confirm the 4WD warning lamp flashes slowly.
(Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.)
When the tire size is normal, the value of IMPROPER SIZE TIRE MONITOR will change from 8 mm
(0.31 in) or more to 0 to 4 mm (0 to 0.16 in) (normal condition) after the vehicle is driven 20 km/h (12
MPH) or faster for approximately 5 seconds.
2. Tire inspection
lInspection of tire pressure
lWear condition
lCheck size of the front and rear tires. (No excessive difference should be observed.) Refer toGI-46,
"Wheels&Tires"
VEHICLE DOES NOT ENTER 4WD MODE EVEN THOUGH 4WD WARNING LAMP IS OFF.
1. Check using the data monitor function of the CONSULT-II.
Perform inspection by the data monitor function of the CONSULT-II.
–Check if the vehicle operation changes to 2WD, AUTO, and LOCK modes.
–Check current supplied to the 4WD solenoid valve in AUTO mode.
Accelerator pedal not depressed: Approx. 0 A
Accelerator pedal depressed: Approx. 2.8 A
BRC-42
[4WD/ABS]
TROUBLE DIAGNOSIS
2. Check using the active test function of the CONSULT-II.
Using active test mode of CONSULT-II, supply current to the 4WD solenoid valve and check that the mon-
itor current becomes close to this supply current.
lThe 4WDcontrol unit is normal when the difference between 4WD solenoid valve current and the monitor
current is within±10%.
It is necessary to inspect the electronically controlled coupling assembly.
TIGHT-CONER BRAKING SYMPTOM OCCURS WHEN THE VEHICLE IS STARTED IN AUTO
WARNING LAMP REMAIN OFF).
1.THROTTLE POSITION SENSOR AND HARNESS INSPECTION
Check accelerator pedal stroke.
OK or NG
OK >> Perform self-diagnosis again.
NG >> Malfunctioning throttle position sensor harness
4WD ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) TURNS ON/OFF FREQUENTLY
1.SELF-DIAGNOSIS RESULT IS 4WD ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) ON
ERROR AND OFF ERROR.
Is self-diagnosis result [ON error and OFF error]?
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.
2.4WD ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) AND HARNESS INSPECTION
Is self-diagnosis result [ON error and OFF error]?
OK or NG
OK >> Perform self-diagnosis again.
NG >> Malfunctioning 4WD actuator relay (4WD solenoid actuator relay) harness
ABS warning lamp does not illuminate. (ABS warning lamp does not come on
when the ignition switch is turned ON.)
EFS001BP
lReplace the combination meter control unit.
ABS warning lamp illuminates with ignition ON, but does not illuminates after a
few seconds. (ABS warning lamp has illuminated.)
EFS001BQ
1.4WD/ABS CONTROL MODULE CONNECTOR CONNECTION INSPECTION
lRemove glove box on the passenger side and check 4WD/ABS control module connector for proper con-
nection.
Is inspection result OK?
YES >> Proceed to 2. (4WD/ABS control unit connector is properly connected.)
NO >>
lConnect the 4WD/ABS control unit connector and perform inspection again.
2.USING CONSULT, PERFORM SELF-DIAGNOSIS.
lConnect the CONSULT and perform self-diagnosis.
Is inspection result OK?
YES >> GO TO 3. (No self-diagnosis malfunction indicated.)
NO >> Perform inspection according to the trouble codes displayed on the CONSULT. Refer to the “DTC
chart”. Example) Monitor value becomes Approx. 1 A for 4WD solenoid current 1 A setting.
TROUBLE DIAGNOSIS
BRC-43
[4WD/ABS]
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3.CHECK CONTINUITY BETWEEN IGNITION SWITCH AND ABS WARNING LAMP.
lDisconnect 4WD/ABS control unit connector.
lCheck continuity between ignition switch and 4WD/ABS control module terminal No. 4. (Open circuit
check)
Is inspection result OK?
YES >> Continuity exists. Connect 4WD/ABS control module connector, check again.
NO >> Continuity does not exist. Check ABS warning lamp path.
4.CHECK FUSE.
lCheck if Fuse No.8 is working normally.
Is the check result OK?
YES >> Repair or replace the harness in between 4WD/ABS control unit and IGN.
NO >> Replace the fuse and replace again.
lIf the figure of the monitor is with in±10% of the set value of E-TS solenoid electric current, 4WD/ABS C/
U is operating normally.Check for electric control coupling ASSY is required.
4WD warning lamp does not illuminate with ignition ON.EFS001BR
1.INSPECTION OF BLOWN 4WD WARNING LAMP BULB
lRemove glove box on the passenger side and disconnect the 4WD/ABS control unit connector.
lConfirm continuity between 4WD/ABS control unit connector terminals No. 3 (IGN) and No. 4 (ABS warn-
ing lamp).
Is inspection result OK?
YES >> GO TO 3. (Continuity exists.)
NO >>
lCheck 4WD warning lamp harness.
lRemove meter control module assembly and check for blown 4WD warning lamp bulb.
2.4WD ACTUATOR RELAY HARNESS INSPECTION
lOpen the hood and check that the 4WD relay is properly installed in the relay box.
lConfirm continuity between 4WD/ABS control unit connector terminals No. 7 (4WD warning lamp) and No.
104 (ground).
lConfirm continuity between 4WD/ABS control unit connector terminals No. 3 (IGN) and No. 18 (4WD
actuator relay).
Is inspection result OK?
YES >> Continuity exists. Connect 4WD/ABS control unit connector, check again.
NO >> Check ABS warning lamp harness.
4WD warning lamp does not go out several seconds after engine is started.
(Drive mode indicator lamp goes out.)
EFS001BS
1.USING CONSULT, PERFORM SELF-DIAGNOSIS.
4WD warning lamp does not go out several seconds after the engine is started. (Drive mode indicator lamp
goes out.)
Is inspection result OK?
YES >> No malfunction detected. Perform inspection again.
NO >>
lDetermine the location of the malfunction according to the result of self-diagnosis using CON-
SULT. (Malfunction is present in the 4WD system.)
lCONSULT-II does not display ABS -related trouble codes. Proceed to 2.
TROUBLE DIAGNOSIS
BRC-45
[4WD/ABS]
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3.INSPECTION USING DRIVE MODE CHANGE-OVER SWITCH
lOn data monitor screen of the CONSULT, check 4WD mode switch.
lCheck if the display changes from ## to 2WD mode when the 2WD switch is pressed.
lCheck if the display changes from ## to AUTO mode when the AUTO switch is pressed.
lCheck if the display changes from ## to LOCK mode when the LOCK switch is pressed.
Is inspection result OK?
YES >> No malfunction detected.
NO >>
lNot in AUTO mode. (In 2WD or LOCK mode)
Countermeasure: Slightly depress the accelerator pedal and check that the operation mode
changes to LOCK mode.
lCheck path between drive mode switch and 4WD/ABS control unit E122 terminal No.27 (BR).
(AUTO mode is not available because a malfunction is present in the 2WD mode harness.)
NOTICE:
Mechanism of drive mode change-over
l2WD mode: Operation changes to 2WD mode when 4WD/ABS control unit connector terminal
No. 27 is shorted to ground.
lAUTO mode: Operation changes to AUTO mode when 4WD/ABS control unit connector termi-
nals No. 27 and No. 26 were shorted to ground.
lLOCK mode: Operation changes to LOCK mode when 4WD/ABS control unit connector E122
terminal No. 26 (L) is shorted to ground.
Drive modes cannot be switched after engine is started.EFS001BU
1.INSPECTION USING DRIVE MODE CHANGE-OVER SWITCH
lDrive modes cannot be switched after the engine is started.
lOn data monitor screen of the CONSULT, check 4WD mode switch.
lCheck if the display changes from ## to 2WD mode when the 2WD switch is pressed.
lCheck if the display changes from ## to AUTO mode when the AUTO switch is pressed.
lCheck if the display changes from ## to LOCK mode when the LOCK switch is pressed.
Is inspection result OK?
YES >> No malfunction detected.
NO >>
lCONSULT-II display does not change from ## when the 2WD switch is pressed. Check harness
of the 2WD switch.
lCONSULT-II display does not change from ## when the AUTO switch is pressed. Check har-
ness of the 2WD switch and LOCK switch.
lCONSULT-II display does not change from ## when the LOCK switch is pressed. Check har-
ness of the LOCK switch.
lPerform drive mode change-over switch inspection.
Wheel driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx.
one minute, then does not illuminate.)
EFS001BV
lWheel driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx. 1 minute, then does not
illuminate.)
Rapid flashing: 2 times/second
This phenomenon protects drivetrain parts when a heavy load is applied to the electronically controlled
coupling and multiple disc clutch temperature increases. It is not a malfunction.
Wheel driving, 4WD warning lamp flashes slowly. (When it continues to illumi-
nate until engine turns OFF.)
EFS001BW
1. Check using the data monitor function of the CONSULT.
lPerform inspection with the data monitor function of the CONSULT.
lCheck if the value of IMPROPER SIZE TIRE MONITOR is 8 mm or more.
TROUBLE DIAGNOSIS
BRC-47
[4WD/ABS]
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Inspection of drive mode change-over switch pathEFS001C0
1.INSPECTION OF DRIVE MODE CHANGE-OVER SWITCH
Inspection of drive mode change-over switch
Is inspection result OK?
YES >> GO TO 2.
NO >> Poor drive mode change-over switch
2.INPUT SIGNAL CHECK.
Select control module input item on monitoring item selection. While monitoring drive mode change-over
switch items, press 2WD mode switch. Check the display changes from ##to 2WD. Check the display for
AUTO and LOCK just the same. (## indicates when mode SW is not pressed.)
Is inspection result OK?
YES >>l4WD/ABS control unit input/output signal inspection
lRecheck 4WD/ABS control unit connector terminals and connection.
NO >> GO TO 3.
3.INSPECTION OF DRIVE MODE CHANGE-OVER SWITCH POWER SUPPLY
lDisconnect drive mode change-over switch connector.
lTurn ignition switch ON.
lMeasure voltage between drive mode change-over switch connector and body ground. Check the voltage
is 4V or more.
Is inspection result OK?
YES >> GO TO 4.
NO >> Harness malfunction or connector malfunction between ignition switch and drive mode change-
over switch connector or connector malfunction.
4.HARNESS CONTINUITY INSPECTION
lTurn OFF ig nitio n switch.
lConfirm continuity between following terminals.
(4WD/ABS control unit connector E122 terminal No.26 (L) - Drive mode switch connector M39 terminal
No.2 (L)) (4WD/ABS control unit connector E122 terminal No. 27 (BR) - Drive mode switch connector M39
terminal No.1 (BR)).
Is inspection result OK?
YES >> GO TO 5.
NO >> Malfunctioning harness or connector.
5.HARNESS CONTINUITY INSPECTION
Drive the vehicle for a while and the perform self-diagnosis.
Is inspection result OK?
YES >> End
NO >>
l4WD/ABS control unit input/output signal inspection
lRecheck 4WD/ABS control unit connector terminals and connection.
TROUBLE DIAGNOSIS
BRC-75
[ESP/TCS/ABS]
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(Note 5): ON/OFF timing of the SLIP indicator lamp
ON: When the ignition switch is turned ON (before engine start) or a malfunction is detected.
OFF: 2 seconds after the engine started (the system is in normal condition) and the ESP/TCS function is inactive.
Flashing: ESP/TCS function is active during driving.
STANDARDS WITH CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed (Note 1)Vehicle stopped 0 [km/h (MPH)]
Wheel speed sensor cir-
cuit
During drivingAlmost in accor-
dance with the
speedometer dis-
play (within±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering angle
detected by steering
angle sensorStraight-ahead condition Approx. 0 deg
Steering angle sensor
and circuit
Steering – 720 to 720deg
YAW R AT E S E NYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
–24.3to24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
pliedtotheESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
PARK BRAKE SW Parking brake statusParking brake activated ON
Parking brake switch cir-
cuit
Parking brake not activated OFF