GI-6
PRECAUTIONS
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystBAS00074
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to
the catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precautions for FuelBAS0008E
QR20DE/VQ23DE ENGINE (REGULAR GASOLINE, UNLEADED PREMIUM GASOLINE RECOM-
MENDED)
Use unleaded regular gasoline with an octane rating of at least 91 RON (research octane number).
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission control devices and systems, and could
also affect the warranty coverage validity.
VQ35DE ENGINE (PREMIUM GASOLINE)
Use unleaded premium gasoline with an octane rating of at least 95 RON (research octane number).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 91
RON (research octane number) can be used, but only under the following precautions:
have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.
avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission control devices and systems, and could
also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemBAS0008F
Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
SGI787
GI-10
HOW TO USE THIS MANUAL
ComponentsBAS0007E
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
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Heat sensitive
Freezing
Water intrusion
Electrical load
Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of the
problem.
Vehicle Vibration
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the following illustra-
tion.
CONNECTORS & HARNESS
Determine which connectors and wiring harness would affect the electrical system you are inspecting. Gently
shake each connector and harness while monitoring the system for the incident you are trying to duplicate.
This test may indicate a loose or poor electrical connection.
HINT
Connectors can be exposed to moisture. It is possible to get a thin film of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter-
mittently, perhaps the problem is caused by corrosion. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
SENSORS & RELAYS
Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
ENGINE COMPARTMENT
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the
things to check for are:
Connectors not fully seated.
Wiring harness not long enough and is being stressed due to engine vibrations or rocking.
Wires laying across brackets or moving components.
Loose, dirty or corroded ground wires.
Wires routed too close to hot components.
To inspect components under the hood, start by verifying the integrity of ground connections. (Refer to Ground
Inspection described later.) First check that the system is properly grounded. Then check for loose connection
by gently shaking the wiring or components as previously explained. Using the wiring diagrams inspect the
wiring for continuity.
BEHIND THE INSTRUMENT PANEL
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi-
cle vibration can aggravate a harness which is routed along a bracket or near a screw.
SGI839
TERMINOLOGY
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TERMINOLOGYPFP:00011
SAE J1930 Terminology List BAS00081
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
GI-46
TERMINOLOGY
Exhaust gas recirculation control-BPT
valveEGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor
EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valveIACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection controlNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
TERMINOLOGY
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Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switchPark/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem*** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
systemTWC + OC system ***
Throttle body TBThrottle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valveLock-up cancel solenoid
Lock-up solenoid NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
GI-48
TERMINOLOGY
***: Not applicableTransmission control module TCM A/T control unit
Turbocharger TC Turbocharger
Vehicle speed sensor VSS Vehicle speed sensor
Volume air flow sensor VAFS Air flow meter
Warm up oxidation catalyst WU-OC Catalyst
Warm up oxidation catalytic converter sys-
temWU-OC system ***
Warm up three way catalyst WU-TWC Catalyst
Warm up three way catalytic converter sys-
temWU-TWC system ***
Wide open throttle position switch WOTP switch Full switchNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
IDX-2
ALPHABETICAL INDEX
Numerics
3rd position switch ............................. AT-161
, AT-210
A
A/C air flow ...................................................... ATC-31
A/C component layout ..................................... ATC-20
A/C compressor clutch removal and installation ...........
ATC-136
A/C compressor mounting ............................. ATC-134
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-15
A/C control operation (auto A/C) ...................... ATC-29
A/C diagnostic work flow (auto A/C) ................ ATC-94
A/C evaporator ............................................... ATC-144
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure .......
ATC-131
A/C HFC134a (R134a) system service tools ... ATC-16
A/C HFC134a system service equipment precaution ...
ATC-12
A/C lubricant (R134a) ...................................... ATC-21
A/C lubrication oil ........................................... ATC-150
A/C operational check ...................................... ATC-54
A/C self-diagnoses (auto A/C) .......... ATC-46, ATC-94
A/C service data specification ........................ ATC-150
A/C system description (auto A/C) ................... ATC-24
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-14, MA-35
A/T fluid replacement ............................. AT-15, MA-36
A/T IND - Wiring diagram .................................... DI-48
A/T shift control system ................................... AT-213
A/T shift lock system ........................................ AT-216
A/T shift lock system - Wiring diagram ............ AT-217
A/T trouble diagnoses ........................................ AT-34
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-251,
EC-258
, EC-272, EC-631, EC-638, EC-652
Accelerator pedal released position learning .... EC-47,
EC-389
AFS ..................................................................... LT-75
AFS - Wiring diagram ......................................... LT-79
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-48
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(QR20DE) .................... EM-17
Air cleaner and air duct(VQ23DE and VQ35DE) ..........
EM-131
Air cleaner filter replacement(QR20DE) ........... MA-20
Air cleaner filter replacement(VQ23DE and VQ35DE) .
MA-30
Air cleaner filter(QR20DE) ................................ EM-17
Air cleaner filter(VQ23DE and VQ35DE) ........ EM-132
Air conditioner cut control .................... EC-25, EC-362
Air flow meter - See Mass air flow sensor ...... EC-124,
EC-466
Air mix. door motor ......................... ATC-66, ATC-124
Ambient sensor ............................... ATC-96, ATC-109
Angular tightening application(QR20DE) ............ EM-6
Angular tightening application(VQ23DE and VQ35DE)
EM-120
Antenna ............................................................. AV-38
APPS1 - Wiring diagram ................... EC-253, EC-633
APPS2 - Wiring diagram ................... EC-260, EC-640
APPS3 - Wiring diagram ................... EC-274, EC-654
ASC/BS - Wiring diagram ................................ EC-605
ASC/SW - Wiring diagram ............................... EC-597
ASCBOF - Wiring diagram ............................... EC-661
ASCD ............................................................... EC-363
ASCD (automatic speed control device) ........... ACS-2
ASCD brake switch ........................... EC-602, EC-660
ASCD indicator lamp ....................................... EC-667
ASCD steering switch ...................................... EC-595
ASCIND - Wiring diagram ................................ EC-668
AT indicator lamp ................................................ DI-48
Audio ........................................................ AV-4, AV-18
AUDIO - Wiring diagram .......................... AV-7, AV-21
Auto air conditioner - Wiring diagram ............. ATC-39
Auto amp ...................................................... ATC-108
Auto anti-dazzling inside mirror ....................... GW-80
Automatic amplifier ........... ATC-44, ATC-56, ATC-108
AV communication line .......................... AV-49, AV-73
Axle ................................................................... MA-42
B
BA/FTS - Wiring diagram ................................. AT-111
BACK/L - Wiring diagram ................................. LT-193
Back-up lamp ................................................... LT-193
Basic inspection .................................. EC-40, EC-381
Battery ................................................................. SC-4
BCM (Body control module) .............................. BCS-3
Blower motor ................................... ATC-72, ATC-115
Blower unit .................................................... ATC-113
Boring/horning cylinder block(QR20DE) ......... EM-104
Boring/horning cylinder block(VQ23DE and VQ35DE) .
EM-250
Brake fluid level ................................................ MA-40
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-41
Brake lines and cables inspection .................... MA-40
Brake pedal .......................................................... BR-6
Brake switch ......... EC-245, EC-602, EC-626, EC-660
BRK/SW - Wiring diagram ................ EC-247, EC-627
Bulb specifications ........................................... LT-261
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-17
C
Camshaft inspection(QR20DE) ........................ EM-44
Camshaft inspection(VQ23DE and VQ35DE) EM-194
Camshaft position sensor (PHASE) .. EC-176, EC-524
Camshaft(QR20DE) .......................................... EM-41
Camshaft(VQ23DE and VQ35DE) .................. EM-192
CAN - Wiring diagram ......... EC-114, EC-459, AT-134,
CVT-54