Page 364 of 3502
AT-356
ASSEMBLY
3. Place bearing race selected in total end play adjustment step on
oil pump cover.
4. Place thrust washer selected in reverse clutch end play step on
reverse clutch drum.
5. Install oil pump assembly and gasket on transaxle case.
CAUTION:
Do not reuse gasket.
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and converter housing mounting
surfaces.
6. Tighten oil pump fitting bolts to the specified torque. Refer to AT-
246, "Components" .
7. Install O-ring to input shaft assembly (high clutch drum).
8. Adjust brake band according to the following procedures.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. While holding anchor end pin, tighten lock nut. Refer to AT- 3 6 7 ,
"BRAKE BAND" .
9. Apply compressed air to oil holes of transaxle case and check
operation of brake band.
SCIA3629E
SCIA2980E
SCIA4928E
: 4.9 N·m (0.50 kg-m, 43 in-lb)
SCIA4869E
SAT397D
Page 365 of 3502
ASSEMBLY
AT-357
D
E
F
G
H
I
J
K
L
MA
B
AT
10. Install final drive assembly on transaxle case.
11. Install differential lubricant tube (1) and clips (2) on converter
housing. Tighten differential lubricant tube bolts to the specified
torque. Refer to AT- 2 4 6 , "
Components" .
12. Install O-ring on differential oil port of transaxle case.
13. Apply locking sealant (Loctite # 518) to transaxle case as shown
in figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and converter housing mounting
surfaces.
14. Install converter housing on transaxle case. Tighten converter
housing mounting bolts to the specified torque. Refer to AT- 2 4 6 ,
"Components" .
15. Install O-ring on plug.
CAUTION:
Do not reuse O-ring.
16. Install plug on converter housing.
SAT228F
SCIA7817E
SCIA3281E
SCIA4929E
SAT008F
Page 366 of 3502
AT-358
ASSEMBLY
17. Install accumulator piston according to the following procedures.
a. Install O-rings on accumulator piston. Refer to AT- 3 6 5 , "
O-
RINGS" .
b. Install accumulator pistons and return springs on transaxle case.
Refer to AT- 3 6 5 , "
RETURN SPRINGS" .
CAUTION:
Apply ATF to inner surface of transaxle case.
18. Install lip seals for band servo oil holes on transaxle case.
19. Install low & reverse brake tube and oil sleeve. Tighten Low &
reverse brake tube bolts to the specified torque. Refer to AT-
246, "Components" .
20. Install control valve assembly according to the following proce-
dures.
a. Install O-ring on terminal body.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
b. Insert manual valve into control valve assembly.
CAUTION:
Apply ATF to manual valve.
SCIA3303E
SCIA3304E
SCIA4867E
SCIA4868E
SCIA3999E
Page 367 of 3502

ASSEMBLY
AT-359
D
E
F
G
H
I
J
K
L
MA
B
AT
c. Set manual shaft in “N” position.
d. Install control valve assembly on transaxle case while aligning
manual valve with manual plate.
e. Pass terminal cord assembly through transaxle case and install
terminal body on transaxle case by pushing it.
f. Install snap ring to terminal body.
CAUTION:
Do not expand snap ring excessively.
g. Tighten control valve assembly fixing bolts A , B and C to the specified torque. Refer to AT- 2 4 6 , "
Compo-
nents" .
Bolt length, number and location:
21. Install oil pan according to the following procedures.
a. Attach a magnets to oil pan.
b. Install oil pan gasket on transaxle case.
CAUTION:
Do not reuse oil pan gasket.
Completely remove all moisture, oil and old gasket, etc. from the transaxle case and oil pan
mounting surfaces.
c. Install oil pan on transaxle case.
d. Tighten oil pan fitting bolts to the specified torque. Refer to AT- 2 4 6 , "
Components" .
SAT094J
SCIA4866E
Bolt symbol A B C
Bolt length “ ” mm (in)
40.0
(1.575)33.0
(1.299)43.5
(1.713)
Number of bolts 5 6 2
AAT260A
Page 368 of 3502

AT-360
ASSEMBLY
CAUTION:
Always replace oil pan fitting bolts as they are self-sealing bolts.
Tighten four bolts in a crisscross pattern to prevent dislocation of gasket.
e. Install drain plug gasket on drain plug.
CAUTION:
Do not reuse drain plug gasket.
f. Tighten drain plug to the specified torque. Refer to AT- 2 4 6 , "
Components" .
22. Install PNP switch according to the following procedures.
a. Set manual shaft in “P” position.
b. Temporarily install PNP switch on manual shaft.
c. Move selector lever to “N” position.
d. Use a pin [3 mm (0.12 in) dia.] for this adjustment.
i. Insert the pin straight into the manual shaft adjustment hole.
ii. Rotate PNP switch until the pin can also be inserted straight into
hole in PNP switch.
e. Tighten PNP switch fitting bolts. Refer to AT- 2 4 6 , "
Components"
.
f. Remove pin from adjustment hole after adjusting PNP switch.
23. Install bracket on transaxle case.
24. Install O-ring on revolution sensor.
CAUTION:
Do not reuse O-ring.
Apply petroleum jelly to O-ring.
25. Install revolution sensor on transaxle case.
26. Install O-ring on turbine revolution sensor (power train revolution sensor).
CAUTION:
Do not reuse O-ring.
Apply petroleum jelly to O-ring.
27. Install turbine revolution sensor (power train revolution sensor) on transaxle case.
28. Install bracket on transaxle case.
29. Install torque converter according to the following procedures.
a. Pour ATF into torque converter.
CAUTION:
Approximately 1 liter (7/8 Imp qt) of fluid is required for a
new torque converter.
When reusing old torque converter, add the same amount
of fluid as was drained.
SCIA3154E
SCIA4930E
SAT428DA
Page 369 of 3502
ASSEMBLY
AT-361
D
E
F
G
H
I
J
K
L
MA
B
AT
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
c. Measure distance “A” to Make sure that torque converter is in
proper position.
SAT429D
Distance “A”
For QR20DE engine models:
19 mm (0.75 in) or more
For VQ23DE engine models:
14 mm (0.55 in) or more
SAT430D
Page 372 of 3502

AT-364
SERVICE DATA AND SPECIFICATIONS (SDS)
OUTER DIAMETER OF SNAP RINGS
Unit: mm (in)
Control ValvesBCS001P2
CONTROL VALVE RETURN SPRINGS
For QR20DE Engine Models
Unit: mm (in) Location Outer diameter
1 144.8 (5.701)
2 173.8 (6.843)
3 133.9 (5.272)
4 119.1 (4.689)
5 150 (5.91)
6 182.8 (7.197)
PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 27.0 (1.062) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
Page 373 of 3502

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-365
D
E
F
G
H
I
J
K
L
MA
B
AT
For VQ23DE Engine Models
Unit: mm (in)
AccumulatorBCS001P3
O-RINGS
Unit: mm (in)
RETURN SPRINGS
Unit: mm (in) PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 26.0 (1.024) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
AccumulatorInner diameter
(Small)Inner diameter
(Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551)
Accumulator Free length Outer diameter
Servo release accumulator 62.8 (2.472) 21.0 (0.827)
N-D accumulator 46.5 (1.831) 28.0 (1.102)